Rarraba Injin Macizai da Tsarin Aiki

Mutu-simintin injin muhimmin kayan fasaha ne a cikin samar da mutuƙar simintin, wanda ke da tasiri kai tsaye kan inganci, ingancin samarwa, farashin aiki, ƙarfin aiki, muhalli, da tsabtace sassan sassa-mutuƙar. Don haka, yakamata a sami kyakkyawar fahimta game da injin mutuƙar simintin, don a iya amfani da injin ɗin na mutuƙar a cikin daidaitacce kuma mai dacewa don tabbatar da ci gaba mai ɗorewa na samar da mutuƙar simintin da haɓaka yawan aiki.

Rarraba Na Mutu Gyare Machine

Akwai hanyoyin rarrabuwa da yawa don injin mutu-simintin. Dangane da fa'idar amfani, an raba su zuwa injunan jana'izar jana'iza da injinan mutuƙar-manufa ta musamman; gwargwadon karfin matsawa, an raba su zuwa kananan injina (≤4 000 kN), matsakaitan inji (4 000 ～ 10 000 kN) da manyan injina. Injin (≥10 000 kN); Gabaɗaya, galibi an rarrabe shi gwargwadon tsarin injin da matsayin ɗakin allura (wanda daga baya ake kira ɗakin matsa lamba) da yanayin aikin sa. Sunaye iri daban -daban na mutu-jefawa Ana nuna injin a cikin hoto 1.

Fig.1 Rarraba injin simintin mutu

Injin mutuƙar siminti mai zafi a cikin hoto 1 an sanya shi a kwance. Kamfanin Harvill da ke Amurka ne ya fara kirkiro shi a shekarar 1981, kuma an yi tallan sa a shekarar 1982. A shekarar 1983, an baje kolin shi a wajen taron kasa da kasa na baje kolin kasa da kasa karo na 12 a Amurka. Injin allurar zafi mai zafi. Saboda dalilai daban -daban, har yanzu ba a san irin wannan mashin ɗin ba, don haka ba zan gabatar da shi ba a halin yanzu.

A abun da ke ciki na The Die Casting Machine

• Injin da ke murƙushe ƙwallon yana motsa ƙirar mutuƙar simintin don rufewa da buɗewa. Lokacin da aka rufe murfin, yana da isasshen ikon kulle ƙirar don tabbatar da cewa farfajiyar ƙirar ba za ta faɗaɗa ba yayin aiwatar da allurar. Ƙarfin murƙushe ƙirar ana kiranta da ƙarfi (wanda kuma aka sani da ƙarfin rufewa), kuma naúrar ita ce kilonewton (kN), wanda shine sigogin farko wanda ke nuna girman injin mutuƙar simintin.
• Injin allura yana tura ƙarfe mai narkewa a cikin ɗakin matsa lamba a cikin takamaiman saurin, kuma yana da isasshen kuzarin da zai sa ya gudana ta cikin mai gudu da ƙofar ciki a cikin injin, sannan ya cika shi cikin ramin sifa, sannan a kula da wani matsin lamba zuwa watsa zuwa Karfe mai narkarwa yana ƙarfafawa har sai an kafa simintin mutuwa. Bayan an gama aikin allurar, duka allurar ta dawo don sake saitawa.
• Tsarin na'ura mai aiki da karfin ruwa yana samar da isasshen iko da kuzari don aikin injin mutuƙar simintin.
• Tsarin sarrafa wutar lantarki yana sarrafa kisa na kowane injin na’urar mutuƙar simintin don yin aiki bisa tsarin da aka ƙaddara.
• Duk ɓangarori da abubuwan haɗin ginin mashin ɗin an haɗa su kuma an haɗa su don samar da injin ɗin na mutu-mutu kuma an gyara su akan tushen injin.
• Wasu na'urori Injin ɗin da aka ci gaba da haɓaka kuma an sanye shi da gano siginar, ƙarar ƙararrawa, saka idanu kan aiwatar da mutuwa, adana bayanai na samar da kayan aikin kwamfuta, kira, bugawa da tsarin gudanarwa.
• Na'urar taimako tana sanye da na'urori kamar zubarwa, fesawa, da ɗauka gwargwadon matakin sarrafa kansa.

Yadda The Die Casting Machine ke Aiki

Hot jam'iyya mutu simintin inji

Yanayin aiki na al'ada na ɗakin zafi mai mutuƙar mutu yana nunawa a hoto 2. Tanderu 10 na ɗakin zafi mai mutuƙar mutu ana sanya shi a cikin injin.
Zuba cikin tanderu, tukunyar da ke zuba 9 tare da ɗakin matsi da tashar gooseneck da faɗin allura 8 duk sun nutse a cikin narkakken ƙarfe 7. Ayyukan buɗewa da rufewa na ƙirar suna motsawa a kwance. Bayan an buɗe murfin, simintin mutuƙar ya kasance a cikin injin da ke motsi. Matakan aiki sune kamar haka:

• Farantin shugaban injin da hannun riga mai ƙyalli yana kusa da bututun ƙarfe (wasu injin ba su da wannan shirin);
• Rufe kwandon;
• Lokacin da allurar allura ta kasance a matsayin da aka nuna a cikin adadi, ƙarfe mai narkarwa yana shiga wurare daban -daban a cikin tukunyar da ke zuba daga wuraren da ke gefe. Bayan shiga ciki, tashar gooseneck
• Matsayin ruwa a ciki yana gudana tare da matakin ruwa a cikin tanderun;
• Nau'in allurar yana motsawa cikin saurin allura har sai an rufe ramin gefen;
• Nau'in allura yana tura ƙarfe mai narkewa cikin sauri, kuma yana wucewa ta tashar gooseneck 6, bututun ƙarfe 5, sprue 4 na mold, mai rarrafe 3, da ƙofar ciki
• 2 Cika cikin rami mai ƙyalli, sannan ku ƙarfafa cikin simintin mutuƙar 1;
• An ɗaga allurar allura, kuma narkakken ƙarfe da ke cikin bututun bututu da gooseneck yana komawa cikin tukunyar da ke zuba;
• Buɗe ƙirar, bar ɓangaren mutuƙar ƙofar da ƙofar akan ƙirar mai motsi, sannan fitar da fitar da ɓangaren mutuƙar.
• Farantin shugaban injin da hannun riga mai ƙyalli yana barin bututun ƙarfe (wasu injin ba su da wannan shirin); ya zuwa yanzu, an kammala sake zagayowar mutuwa.

Hoto 2 Yanayin aiki na ɗakin zafi mai mutuƙar mutu inji

1. Mutuwar simintin gyare -gyare 　 
2. Ƙofar ciki 　 
3. Mai tsagawa 　 
4. Tafiya 　 
5. Hancin hanci 
6. Tashar Gooseneck 　 
7. Ruwan ƙarfe 　 
8. Nau'in allura 　 
9. Zuba tukunya 　 
10. makera

Kayan Gidan Jirgin Sama mai sanyi

Babban injin na ɗakin sanyi yana mutu injin simintin ya rabu da tanderu, an sanya murhu a gefe, kuma an canza karfen ƙarfe daga murhu zuwa ɗakin latsa na babban injin. Tanderu galibi ana ba da garanti ne kawai saboda ana amfani da shi don dumama, galibi ana kiransa da tanderun riƙewa; kawai lokacin da adadin injuna ke ƙanƙanta ko ƙaramin ƙungiya, tanderun riƙewa kuma yana zama wurin narkewa. The sanyi jam'iyya mutu simintin inji ne zuwa kashi a tsaye sanyi jam'iyya, a kwance sanyi jam'iyya da cikakken tsaye sanyi jam'iyya.

Aiki yanayin na tsaye sanyi jam'iyya mutu simintin inji

Yanayin aiki na ɗakin sanyi mai sanyi a tsaye yana nunawa a cikin Hoto na 3. Ana sanya ɗakin matsa lamba 7 a tsaye, kuma babba na 8 yana sama da ɗakin matsa lamba (matsayi sama da adadi), kuma ana samun ƙananan na 10. a wurin da aka toshe bututun bututun mai 5, don hana karfen ƙarfe ya zubo cikin ɗakin matsi kuma ya shiga cikin bututun bututun da kansa. Buɗewa da rufe murfin a kwance yake.Bayan motsi da buɗe murfin, simintin mutuƙar ya kasance a cikin motsi mai motsi. Matakan aiki sune kamar haka:

Hoto 3 Yanayin aiki na ɗakin sanyi mai sanyi tsaye mutu inji simintin
1. Mutuwar sassa sassa 　
2. Shuwa 　
3. Ƙofar ciki 　
4. Hannun hannu 　
5. Hancin hanci
6. Tafiya 　
7. Dakin latsa 　
8. Babban naushi 　
9. Gurasar da ta rage 　
10. Ƙananan naushi

• Rufe kwandon;
• Zuba narkakken ƙarfe a cikin ɗakin manema labarai da hannu ko ta wasu hanyoyin;
• Babban naushi yana motsawa a cikin ƙananan allurar allura, yana shiga ɗakin matsa lamba kuma yana taɓa tabarmar ƙarfe mai narkewa;
• Ana jujjuya naushi na sama zuwa saurin allura mafi girma don latsa ƙasa, yayin da ƙaramin naƙasa da na sama yana kula da tazara tsakanin dangi na tsakiya da narkakken ƙarfe kuma yana saukowa da sauri;
• Lokacin da naƙasa ta ƙasa ta motsa ƙasa don fitar da bututun bututun ƙarfe, kawai yana gangarawa zuwa ƙasa kuma ana tallafawa; sabili da haka, naushi na sama da na ƙasa suna matse karfen da aka narkar da shi cikin sauri zuwa ramin bututun ƙarfe (ɓangaren ɓarna na 6) Jet;
• Karfe mai narkarwa yana wucewa ta cikin sprue 6, wanda ya haɗa da bututun ƙarfe, hannun riga 4, ramin da aka ƙulla da madaidaicin sifa, da mai canzawa 2, kuma an cika shi cikin ramin sifa daga ƙofar ciki 3;
• An kammala cikawa, amma babban naushi har yanzu yana riƙe da wani matsin lamba har sai ƙarfe mai narkarwa a cikin rami ya cika gaba ɗaya a cikin simintin mutuwa 1; ƙarfe mai narkarwa a cikin mai gudu da ɗakin matsa lamba yana ƙarfafawa cikin madaidaicin ƙofa da sauran kek 9;
• An ɗaga babur ɗin sama kuma an sake saita shi; a lokaci guda, bugun na ƙasa yana motsawa sama don yanke sauran kek ɗin wanda har yanzu yana haɗe da madaidaicin ƙofa;
• Ƙarfin na ƙasa yana ci gaba da ɗagawa, yana ɗaga ragowar kek ɗin kayan daga saman saman ɗakin matsa lamba, sannan da hannu ko wata hanya ta ɗauke shi;
• Matsar da naƙasa ta ƙasa ƙasa kuma sake saitawa don toshe bututun bututun ƙarfe;
• Buɗe injin, ɓangaren mutuƙar ƙofar da madaidaiciyar ƙofar ta kasance akan madaidaicin motsi tare, sannan fitar da fitar da ɓangaren mutuƙar. da zarar an yanke kek ɗin kayan da ya rage, za a iya aiwatar da aikin buɗe murfin nan da nan, ko kuma za a iya ɗan jinkirta shi zuwa lokacin da ya dace Kisa ba shi da alaƙa da ɗagawa da sake saita ƙaramin naushi; a wannan lokaci, an kammala sake zagayowar mutuwa.

Yanayin aiki na ɗakin sanyi a kwance ya mutu inji simintin

Yanayin aiki na ɗakin sanyi mai kwance a kwance yana nuna injin simintin hoto a hoto na 4. Ana sanya ɗakin matsa lamba 7 a sarari, kuma allurar allurar 5 tana kan layin da aka yi a madaidaicin ƙarshen ɗakin matsa lamba. Ƙungiyoyin buɗewa da rufewa na ƙirar suna motsawa a kwance. Bayan da aka buɗe ƙirar, ɓangaren da ya mutu ya mutu yana kasancewa a cikin motsi mai motsi. Matakan aiki sune kamar haka:

1. Rufe kwandon;
2. Zuba narkakken ƙarfe a cikin ɗakin manema labarai da hannu ko ta wasu hanyoyin;
3. Nau'in allura yana tura ruwan ƙarfe a cikin ƙaddarar da aka ƙaddara da wani matsin lamba, ta yadda zai wuce ta mai gudu 3 na kwandon, kuma ya cika cikin ramin sifa daga ƙofar ciki 2;
4. Bayan cikawa, naushi yana riƙe da wani matsin lamba har sai ƙarfe mai narkar da shi ya ƙaƙƙarfa ya zama simintin mutuwa 1; a wannan lokacin, mai gudu da hannun riga 6 (ƙirar ba tare da hannun riga ba shine ɗakin matsa lamba a nan)) Karfe mai narkar da ciki shima yana ƙarfafawa a lokaci guda, ya zama ƙofar da sauran kayan kayan 4;
5. Buɗe ƙirar, bugun yana motsawa daidai da aikin buɗe murfin, don haka ana tura sauran kayan kek ɗin tare da ɓangaren mutuƙar ƙofar da ƙofar don ci gaba da kasancewa a cikin motsi mai motsi kuma barin madaidaicin matsayi.
6. Lokacin isa wani tazara, bugun zai dawo don sake saitawa;
7. Bayan an buɗe murfin, ɓangaren mutuƙar ƙofar, ƙofar da sauran kek ɗin kayan da suka rage suna kan ƙirar mai motsi, fitar da fitar da ɓangaren mutuƙar. a wannan lokaci, an kammala sake zagayowar mutuwa

Hoto 4 Yanayin aiki na ɗakin sanyi a kwance ya mutu inji simintin
1. Mutuwar sassa sassa 　
2. Ƙofar ciki 　
3. Mai gudu 　
4. Gurasar da ta rage 　
5. Nau'in allura
6. Hannun hannu 　
7. Dakin latsa

Yanayin aiki na cikakken madaidaicin ɗakin sanyi ya mutu inji simintin

Yanayin aiki na cikakken madaidaicin ɗakin sanyi mai mutuƙar mutu yana nunawa a cikin Hoto na 5. Ana sanya ɗakin matsa lamba 5 a tsaye a ƙasan injin, kuma buɗewa da rufe murfin yana motsawa sama da ƙasa, don haka ake kira cikakken injin mutu-simintin tsaye. Yawancin lokaci ana gyara madaidaicin ƙirar
Bayan da aka buɗe ƙirar, ɓangaren da ya mutu ya mutu yana kasancewa a cikin motsi mai motsi. Matakan aiki sune kamar haka:

1. Zuba narkakken ƙarfe a cikin ɗakin manema labarai da hannu ko ta wasu hanyoyin;
2. Rufe kwandon;
3. Punch 6 yana motsawa yana matsa ƙarar ƙarfe don wucewa ta mai gudu 3 mai jujjuya 4, kuma ya cika shi daga ƙofar ciki 2 zuwa cikin ramin sifa;
4. Bayan cikawa, naushi yana riƙe da wani matsin lamba har sai ƙarfe mai narkar da shi ya ƙaƙƙarfa ya zama simintin mutuwa 1; a wannan lokacin, narkakken ƙarfe a cikin mai gudu da ɗakin matsin lamba kuma yana ƙarfafawa a lokaci guda, kuma matsin lamba a cikin ɗakin matsi ya zama keɓaɓɓen cake 7;
5. Buɗe ƙirar, kuma bugun yana motsawa sama sama tare tare da aikin buɗe ƙirar, don sauran kek ɗin kayan ya bi simintin mutuwa da ƙofar tare tare da motsi mai motsi kuma ya bar madaidaicin ƙirar. Lokacin isa wani tazara, naushi yana motsawa ƙasa. Sake saitin;
6. Bayan buɗe murfin, nan da nan fitar da fitar da ɓangaren mutuƙar simintin; a wannan lokaci, an kammala sake zagayowar mutuwa.

Hoto 5 Cikakken dakin sanyi na tsaye a tsaye ya mutu inji simintin
1. Mutuwar sassa sassa 　
2. Ƙofar ciki 　
3. Mai gudu 　
4. Shuwa 　
5. Dakin latsa
6. Nau'in allura 　
7. Gurasar da ta rage

Dace dacewa na kasar Sin mutu simintin inji

Don ci gaba da haɓaka ci gaba da samar da injin na mutu-siminti na ƙasata, sassan da suka dace na masana'antar injinan ƙasata sun ba da ƙa'idar ma'aunin ƙarar injin a cikin 1980 kuma ta sake yin bita a 1990. A cikin wannan shekarar, ma'aunai don daidaituwa da an kuma sanar da yanayin fasaha na injin mutu-simintin, wanda ya ba da abin nuni ga ƙira, kera, da kuma yarda da injin mutuƙar simintin. Tun daga wannan lokacin, an bita sau da yawa don ya zama cikakke kuma mafi amfani. Ka'idodin masana'antar injin don injinan mutu-mutu da lambar serial ɗin da aka ba da sanarwar bayan bita a cikin 2000 sune kamar haka. Mutuwar simintin injin injin (JB/T 8083 -2000) Daidaitaccen yana bayyana sigogi na injin mutu-simintin. The mutu-simintin inji ne zuwa kashi uku iri: a kwance sanyi-jam'iyya mutu-simintin inji, a tsaye sanyi-jam'iyya mutu-simintin inji da zafi-jam'iyya mutu-simintin inji. An jera manyan sigogi da ƙimomin mahimman nau'ikan nau'ikan guda uku a cikin ƙarin bayani.

• Daidaitaccen ɗakin sanyi yana mutu injin simintin (JB/T 8084.1 -2000) Wannan ma'aunin ya lissafa daidai da hanyar dubawa na injin sanyi mai mutuƙar mutu.
• Yanayin fasaha na ɗakin sanyi ya mutu inji simintin (JB/T 8084.2 -2000) Wannan ƙa'idar ta lissafa sharuɗɗan da ma'anoni masu dacewa, buƙatun fasaha, hanyoyin gwaji, ƙa'idodin dubawa, da sauransu na injin sanyi mai mutuƙar mutu.
• Daidaiton ɗakin zafi mai mutu mutu (JB/T 6309.2 -2000) Wannan ƙa'idar ta lissafa daidai da hanyar dubawa na injin zafi mai mutuƙar mutu.
• Yanayin fasaha na ɗakin zafi mai mutu mutu simintin injin (JB/T 6309.3 -2000) Wannan ƙa'idar ta lissafa sharuɗɗan da ma'anoni masu dacewa, buƙatun fasaha, hanyoyin dubawa, ƙa'idodin dubawa, da sauransu na injin zafi mai mutuƙar mutu.
• Bukatun aminci na injin mutu-simintin (JB 10145-1999) Tsarin ya lissafa sharuɗɗan da suka dace da ma'anoninsu, abubuwa masu haɗari masu mahimmanci, buƙatun aminci da/ko matakan, da ƙudurin buƙatun aminci da/ko matakan.
• Ba a riga an fitar da ƙa'idodin da suka dace don cikakken ɗakin sanyi mai sanyi a tsaye ba. Tare da haɓaka fasahar mutuƙar simintin, sabbin buƙatun ana ci gaba da gabatar da su don injin-mutu, za a ci gaba da inganta hanyoyin aikin injinan mutuƙar, kuma nau'ikan injunan mutuƙar za su haɓaka a hankali.

Da fatan za a adana tushe da adireshin wannan labarin don sake bugawa:  Rarraba Injin Macizai da Tsarin Aiki

Minghe Kamfanin 'Yan Wasa Masu Mutu aka sadaukar domin tsirar da samar da inganci da kuma high yi Gyare sassa (karfe mutu simintin sassa Range yafi hada da Thin-Wall Mutu Wasa,Hot Chamber Mutu Wasa,Cold Chamber Mutu Wasa), Zagaye Sabis (Mutuwar 'Yan Wasa,CNC machining,Motsa Motsa, Jiyya na sama) .Adadin al'ada Aluminium ya mutu, magnesium ko Zamak / zinc mutu simintin gyare-gyare da sauran buƙatun simintin maraba don tuntube mu.

Karkashin kulawar ISO9001 da TS 16949, Ana aiwatar da dukkan matakai ta hanyar daruruwan injunan jefa simintin da suka mutu, injunan axis 5, da sauran kayan aiki, tun daga masu fashewa zuwa na’urar Ultra Sonic masu wanki.Minghe ba kawai tana da kayan aiki na zamani ba amma kuma tana da kwararru ƙungiyar ƙwararrun injiniyoyi, masu aiki da sufetoci don tabbatar da ƙirar abokin ciniki ta zama gaskiya.

Manufactureran kwangilar masana'antar mutu. Abubuwan haɓakawa sun haɗa da sassan sanyi na sassan mutuɗar aluminum daga 0.15 lbs. zuwa 6 lbs., saurin canje-canje da aka saita, da aikin inji. Sabis-ƙarin ayyuka sun haɗa da gogewa, faɗakarwa, lalatawa, fashewar harbi, zane, zane, rufi, haɗuwa, da kayan aiki. Abubuwan da aka yi aiki tare sun haɗa da allo irin su 360, 380, 383, da 413.

Zinc ya mutu don jefa ƙirar ƙira / sabis na injiniya tare. Custom manufacturer na daidaici tutiya mutu simintin gyaran kafa. Castananan 'yan simintin gyare-gyare, pressurean ƙwanƙwasa masu juzu'in juzu'in simintin gyare-gyaren juzu'ai, ƙera simintin gyare-gyare na al'ada, ɓangaren mutu da' yan wasa masu mutuwa masu zaman kansu da ƙofar da aka hatimce za a iya ƙera su. Za'a iya kerarrar 'yan simintin a tsayi da faɗi har zuwa 24 a ciki. A cikin +/- 0.0005 a cikin. Haƙuri.  

ISO 9001: 2015 bokan masana'anta ta mutu magnesium, Abubuwan haɓaka sun haɗa da matsin lamba na magnesium mai matsi mai yawa har zuwa tan 200 mai ɗumi mai zafi & 3000 ton mai sanyi, ƙirar kayan aiki, gogewa, gyare-gyaren, inji, foda & zanen ruwa, cikakken QA tare da damar CMM , taro, marufi & isarwa.

ITAF16949 bokan. Servicearin Sabis ɗin Gyare Hadawa zuba jari,yashi,Kushin nauyi, Stauren ɓoye ɓoye,Siffar Centrifugal,Cast Vacuum,Dindindin Mould Gyare, .Hanyoyin iyawa sun hada da EDI, taimakon injiniya, ingantaccen samfuri da aiki na sakandare.

Fitar Masana'antu Abubuwan Nazarin sassa don: Motoci, Bikes, Jirgin sama, kayan kiɗa, Jirgin ruwa, Na'urorin hangen nesa, na'urori masu auna sigina, na'urori masu auna sigina, Na'urori, Kayan lantarki, ,unshi, Clocks, Inji, Injiniya, Kayan Kaya, Kayan Jiki, Jigs, Telecom, Haske, Kayan aikin likita, Na'urar daukar hoto, Robobi, Sassaka, kayan sauti, kayan wasanni, Kayan aiki, Kayan wasa da ƙari. 

Me Zamu taimake ku yi gaba?

Je zuwa Shafin Farko Don Mutu Wasa China

By Minghe Mutu Wasa Wasa | Categories: Labarai masu Taimakawa |Material Tags: Gyare Aluminum, Zinc Gyare, Fitar Magnesium, Castan Wasanni, Bakin Karfe Cast, Fitar tagulla,Gyare Tagulla,Fitar Bidiyo,Tarihin Kamfanin,Aluminum Mutu Gyare | Comments Off