Fasahar Deburring ta atomatik Don Sassan Gyare

Buga Lokaci: 05 / 05 2021 Mawallafi: Editan Yanar Gizo Ziyarci: 14246

Tsarin cire burtsatsin wuta a kan simintin mutuƙar yana da girma, farashin aiki yana da yawa, kuma yanayin aiki yana da tsauri. Halin ci gaba ne ga kamfanoni don amfani da mutummutumi ko cibiyoyin kera don cire burrs, amma ana buƙatar fayyace ƙa'idojin burr don simintin mutu'a. The burr jihar na mutu simintin ne a hankali alaka da daidaito na mold, da simintin tsari, da mutu simintin inji. Wannan labarin ya tattauna tasiri kan jefa burrs daga girman juriya na simintin gami na aluminium, buƙatun rata na ƙirar ƙira da ƙerawa, da kuma daidaita hanyoyin aiwatar da simintin mutu'a. An fayyace yanayin damuwar hanyoyi daban -daban don cire burrs, kuma a ƙarshe an ƙaddara kawar da simintin gyare -gyare na atomatik. Matsayin glitch.

Kamfanonin da ke cire burrs daga sassan da suka mutu suna buƙatar saka hannun jari da kayan aiki da yawa. Adadin ma'aikatan burr ya ninka sau 1 zuwa 2 na yawan ma'aikatan mutuƙar jifa, kuma kuɗin aikin yana da yawa. Wurin samar da burr yana da ƙura da hayaniya. Matasan zamani ba su da niyyar shiga irin wannan aiki, abin da ke wahalar da kamfanoni ɗaukar ma'aikata.
Deburring na atomatik na iya rage ƙimar aiki, wanda kuma shine jagorar ci gaba nan gaba. Duk da haka, deburring na atomatik yana gabatar da buƙatu mafi girma don daidaiton simintin gyare -gyare: nau'in, kauri, da tsayin burr simintin mutuƙar lokacin da ba a cire burar ba; bayyanar simintin bayan an cire burar. Don gibin farfajiya na ƙirar, idan girman juzu'in da ke haifar da lalacewar simintin gyare -gyare lokacin da ya yi sanyi ya wuce adadin fitowar cibiyar injin da robot, zai haifar da jinkiri, lalata simintin gyare -gyare, lalata kayan aiki , da kuma tasirin ɓarna ba zai cika buƙatun ƙira ba.

Burr Na Aluminum Alloy Die Casting

Abubuwan da ke haifar da burrs a sassa masu mutuƙar gudu suna gudana ta cikin manyan abubuwa uku na mutuƙar simintin: injin mutuƙar simintin gyare-gyare, ƙirar mutuƙar, da kuma tsarin mutuƙar simintin. A cikin sharuddan mutu-simintin tsari, da mold zafin jiki da kuma narkakkun aluminum zafin jiki ne ma high, da kuma simintin matsa lamba ne ma high
Ana iya samun burrs; a kan injunan da za su mutu, idan ƙarfin matsawa bai isa ba, samfurin zai kuma samar da burrs; a kan molds-simintin gyare-gyare, farfajiya mai ƙyalƙyali, fil mai jan hankali, da ramukan pin ejector tare da isasshen ƙirar masana'anta duk za su samar da burrs.

Fushin rabuwa na cibiyar dabaran yana da alaƙa da manyan burts, kuma ana ƙara yawan aikin ɓarna. Ko da saboda ƙarfin kumburin da aka yi, girman simintin ya fita daga haƙuri da kauri, kuma ana ƙara amfani da albarkatun ƙasa na aluminium. A wannan yanayin, ya zama dole a dakatar da samarwa don matakan kariya. Akwai burrs akan fuskar ƙarshen gida, fuskar fuska da ramin ciki. Ba a sarrafa ƙarshen ƙarshen gida, kuma dole ne a tsabtace burs ɗin. An rufe ramin gindin gaba ɗaya ta haɗin haɗin fata na aluminium, wanda ke ƙara wahalar tsabtace burr.

Daidaitaccen Girman Burr

Don tabbatar da kaurin burr, an sami rata mai ƙyalli mai ƙyalli akan ƙirar da ta mutu. Kayan aluminium shine ADC12, zazzabi ya kasance 660 ℃, kuma matsin lamba shine 740Kgf/cm2.
Tabbatar da simintin gyare -gyare yana nuna cewa ƙirar tana bayyane yayin da kaurin bango ya fi ko daidai da 0.09mm, ƙirar ba ta ci gaba idan kaurin bai wuce 0.09mm ba kuma siffar ta wuce 0.06mm.

Domin tabbatar da tsawon burar, ana yin shimfidar shimfiɗar siffa ta 3 a kan ƙirar da ta mutu tare da gibi daban-daban don gwada tsayin burr.
Lokacin da kaurin bangon yakai 0.08mm, tsawon ambaliya daga jikin simintin shine kusan 4mm; lokacin da kaurin bangon yakai 0.07mm, tsawon ambaliya daga jikin simintin shine kusan 2mm; lokacin da kaurin bangon yakai 0.06mm kuma a ƙasa, ambaliya daga jikin simintin Tsayin bai wuce 1mm ba, kuma yana da wahala a samar da shi, fim ɗin aluminium kamar foda ne, kuma za a iya cire ƙarar harbin na simintin mutuƙar. Dangane da gwajin da ke sama, yanayin da ake buƙata don jifar burrs shine: rata C≥0.07mm yayin samar da ƙirar mutuƙar simintin.

Nau'in Burr

Za a iya raba burrs na simintin gyare -gyare zuwa kashi uku: rabe -raben layi na burrs, burrs da aka samar ta hanyar simintin gyare -gyare da burrs da ke haifar da fasa bututun mahaukaci. Ramin-taɓa ramukan, ƙulli na aluminium, gida-gida, da burctor trace burrs duk burbus ɗin layin layi ne; ƙwanƙwasa ƙwanƙwasa ƙwanƙwasawa ƙurji ne; ambaliyar ruwa da ƙofofi suna zubar da tsarin burrs. Kauri da sifar ire -iren burbushin nan guda uku suna da buƙatu daban -daban. Teburin da aka haɗe yana ba da ma'aunin tunani don tsawon da kaurin burr don nau'ikan burr daban -daban. Wannan ma'aunin shine tsarin mutuƙar simintin. Tsarin adana kumburi yana ba da dalilin yin hukunci ko tsarin burr ya cancanta. Masana'antu daban -daban na iya yin gyara gwargwadon halaye da hanyoyin ɓarna. . Wannan ƙa'idar kuma ita ce tushe don sarrafa yanayin burge na ƙwanƙwasa don lalata robot ɗin.

Babban Ka'idar Die Casting Deburring

2.3.1.
2.3.2 Don lalata robots ko cibiyoyin kera injinan, ana iya yin la’akari da ingancin shirye -shiryen duk tsarin sarrafa injin a cikin tsari mai zuwa. Za'a iya ba da tsarin injin ɗin daidai gwargwado ga aikin lalata katunan mutuƙar mutuwa, kuma ɓarnawar na iya ɗaukar wani ɓangare na aikin farko.
Hanyar sarrafawa.
2.3.3 Dabarun hannu ta amfani da kayan aikin wutar huhu suma suna buƙatar yin la’akari da ƙimar aiki da farashin kayan taimako.
2.3.4 Ba shi da burodi na tsarin mutuƙar simintin sassa na jefawa.
2.3.5 Taɓarɓarewa ta atomatik yana buƙatar gudanar da juriya na mutuƙar juriya da nakasa, gibin mold, da aiwatar da simintin mutuwa.

Kayan aikin Deburring

Manyan kayan aikin don ɓarna da hannu sun haɗa da yanka, naushi, da fayil; kayan aikin wutar lantarki na huhu sun haɗa da injin bel, niƙa, da niƙa; Kayan aikin murƙushewa ya haɗa da injin niƙa, cibiyoyin kera, da mutummutumi. Akwai kayan aiki guda uku da aka fi amfani da su don ɓarna da hannu: ɗaya shine reamer na huhu, wanda zai iya huda ramin da aka rufe (<2mm) kai tsaye, sannan ya cire burar a cikin ramin, haka nan kuma ɓoyayyen ruwa da ƙofa. Mizanin burr na iya kaiwa matakin farko: babu; ma'aunin aji na biyu bai wuce 0.2mm ba; kayan aiki na biyu shine injin niƙa, wanda zai iya cire burrs na layin rabuwa, alamomin ejector, ƙwanƙwasa ƙwanƙwasa, fasa kunkuru, buga burrs na farfajiya, har ma da goge Tasirin; nau'in na uku shine injin bel, wanda zai iya cire rabuwa
Burrs na farfajiya, alamomin mandrel, burto na fashewa. Robot deburring ta amfani da waɗannan kayan aikin guda uku na iya cirewa sama da 90% na burrs a kan simintin gyare -gyare.

Cibiyar Machining Deburring

Dangane da matsalar kayan aikin robot da ƙarancin saurin aiki, ingancin maye gurbin jagorar bai kai matsayin da ya dace ba, kuma ɓarkewar cibiyar kera ta zama dole: ƙarfin ya fi girma, saurin canjin kayan aiki yana da sauri , kuma ingancin ya fi girma. Ƙarin masana'antun ƙera-ƙere-ƙere da suka wanzu sun karɓi cibiyoyin ƙera na'urori fiye da biyar don ɓarna ta atomatik, waɗanda za su iya cimma sakamakon da ake tsammanin. Daga kimanta tasirin amfani, injin lalata atomatik zai iya maye gurbin mutane biyu a cikin aikin.

Bukatun gama -gari don ɓarna ta atomatik

Don cire burrs ta atomatik, da farko, fayyace ƙimar haƙuri na simintin gyare -gyare don tabbatar da kwanciyar hankali. abu na biyu, gudanar da gudanar da tsari na kyawon tsayuwa, kuma a lokaci guda sarrafa sarrafa simintin da ke haifar da canje -canjen burr. Kowane mahimmin tsari na farko yana tabbatar da kwanciyar hankali na burr yanayin simintin

Bayyanar Darasi Mai Girma na Castangarorin Fitar da Mutu

Matsayin bayyanar mutu burts burrs ana rarrabasu bisa matakai uku

Class I: farfajiya mai gogewa, fuskar madubi, fuskar fuska
Class II: harbi ayukan iska mai ƙarfi, saman fenti surface, janar bayyanar surface
Level III: ƙarshen gani na ƙarshe, gefen da ba a iya gani, gefe ba tare da buƙatu na musamman ba

Daidaitaccen girma, naƙasa, da ƙa'idodin bayyanar burr na simintin da aka ambata a cikin labarin duk suna nufin bayyanar aji na II.

An rage bayyanar Grade I da 0.2 akan bayyanar Grade II
Fitowar Grade III tana ƙara 0.2 zuwa bayyanar Grade II

Aikace -aikacen Injiniya na Matsayin Burr don Mutuwar Mutuwar

Don takamaiman sassan mutu-simintin, koma zuwa ƙa'idodi daban-daban da tsara ƙa'idodin bayyanar ƙimar aiwatar da burrs. A cikin ainihin samarwa ne kawai duk matakan ma'aikata zasu iya samun fahimtar juna kuma su kai matsayin daidaitacce don bayyanar. A lokaci guda, buƙatun musamman na buƙatun-buƙatar suna buƙatar yin la’akari da nuna su cikin ƙa’idar.

a Kammalawa

Ko yana da ɓarna ta hannu ko ta ɓarna ta atomatik, dole ne kamfanoni su sarrafa burbushin sassan mutuƙar don sanya su cikin yanayin sarrafawa. Lokacin da burrs ɗin ya zarce madaidaicin kewayon, suna buƙatar bincika tsarin jujjuyawar mutuƙar, rabe-rabe, da ƙa'idodin haƙuri. An yanke hukunci cewa kayan aikin da aka sarrafa ta atomatik ba za su iya cika buƙatun amfani ba kuma an hana fasahar ɓarna ta atomatik. Daidaitaccen ɓarna ta atomatik ya fi na ɓarna na hannu, kuma daidaiton bayyanar bayan ɓarna ya fi kyau.

Da fatan za a adana tushe da adireshin wannan labarin don sake bugawa:Fasahar Deburring ta atomatik Don Sassan Gyare

Minghe Gyare Company aka sadaukar domin tsirar da kuma samar da inganci da high yi Gyare sassa (karfe mutu simintin sassa Range yafi hada da Thin-Wall Mutu Wasa,Hot Chamber Mutu Wasa,Cold Chamber Mutu Wasa), Zagaye Sabis (Mutuwar 'Yan Wasa,CNC machining,Motsa Motsa, Jiyya na sama) .Adadin al'ada Aluminium ya mutu, magnesium ko Zamak / zinc mutu simintin gyare-gyare da sauran buƙatun simintin maraba don tuntube mu.

ISO90012015 DA ITAF 16949 SHAGON SHAGON SHAFIN KIRA

Karkashin kulawar ISO9001 da TS 16949, Ana aiwatar da dukkan matakai ta hanyar daruruwan injunan jefa simintin da suka mutu, injunan axis 5, da sauran kayan aiki, tun daga masu fashewa zuwa na’urar Ultra Sonic masu wanki.Minghe ba kawai tana da kayan aiki na zamani ba amma kuma tana da kwararru ƙungiyar ƙwararrun injiniyoyi, masu aiki da sufetoci don tabbatar da ƙirar abokin ciniki ta zama gaskiya.

ALUMINUM MAI IYA MUTU DA KASHEWA TARE DA ISO90012015

Manufactureran kwangilar masana'antar mutu. Abubuwan haɓakawa sun haɗa da sassan sanyi na sassan mutuɗar aluminum daga 0.15 lbs. zuwa 6 lbs., saurin canje-canje da aka saita, da aikin inji. Sabis-ƙarin ayyuka sun haɗa da gogewa, faɗakarwa, lalatawa, fashewar harbi, zane, zane, rufi, haɗuwa, da kayan aiki. Abubuwan da aka yi aiki tare sun haɗa da allo irin su 360, 380, 383, da 413.

Zinc ya mutu don jefa ƙirar ƙira / sabis na injiniya tare. Custom manufacturer na daidaici tutiya mutu simintin gyaran kafa. Castananan 'yan simintin gyare-gyare, pressurean ƙwanƙwasa masu juzu'in juzu'in simintin gyare-gyaren juzu'ai, ƙera simintin gyare-gyare na al'ada, ɓangaren mutu da' yan wasa masu mutuwa masu zaman kansu da ƙofar da aka hatimce za a iya ƙera su. Za'a iya kerarrar 'yan simintin a tsayi da faɗi har zuwa 24 a ciki. A cikin +/- 0.0005 a cikin. Haƙuri.

ISO 9001 2015 bokan masana'antar mutu magnesium da masana'antar sifa

ISO 9001: 2015 bokan masana'anta ta mutu magnesium, Abubuwan haɓaka sun haɗa da matsin lamba na magnesium mai matsi mai yawa har zuwa tan 200 mai ɗumi mai zafi & 3000 ton mai sanyi, ƙirar kayan aiki, gogewa, gyare-gyaren, inji, foda & zanen ruwa, cikakken QA tare da damar CMM , taro, marufi & isarwa.

Minghe Fitar Castarin Gyare Service-zuba jari zaben 'yan wasa da dai sauransu

ITAF16949 bokan. Servicearin Sabis ɗin Gyare Hadawa zuba jari,yashi,Kushin nauyi, Stauren ɓoye ɓoye,Siffar Centrifugal,Cast Vacuum,Dindindin Mould Gyare, .Hanyoyin iyawa sun hada da EDI, taimakon injiniya, ingantaccen samfuri da aiki na sakandare.

Gyare-gyare sassa Aikace-aikacen Nazarin

Fitar Masana'antu Abubuwan Nazarin sassa don: Motoci, Bikes, Jirgin sama, kayan kiɗa, Jirgin ruwa, Na'urorin hangen nesa, na'urori masu auna sigina, na'urori masu auna sigina, Na'urori, Kayan lantarki, ,unshi, Clocks, Inji, Injiniya, Kayan Kaya, Kayan Jiki, Jigs, Telecom, Haske, Kayan aikin likita, Na'urar daukar hoto, Robobi, Sassaka, kayan sauti, kayan wasanni, Kayan aiki, Kayan wasa da ƙari.