Dalilin fashewar kayan aikin mutuƙar simintin ƙarfe

Sanadin Fashewa

1. Zazzabi mai ƙyalƙyali ya yi yawa yayin aikin samar da mutuƙar simintin (ya fi kyau a ƙara tsarin sanyaya jiki).
2. Ana fesawa wakilin sakin ƙirar ba bisa ƙa'ida ba yayin aiwatar da ƙere-ƙere.
3. Maganin zafi mai ƙyalƙyali bai dace ba, galibi saboda taurin (taurin kada ya zama ƙasa da HRC-47).
4. Kayan ƙarfe mai ƙyalƙyali ba shi da kyau, an ba da shawarar yin amfani da 8407 ko mai ladabi H13

Farkon fashewa gabaɗaya yana faruwa ne saboda yawan zafin da ake ƙirƙira na ɓarna (wanda aka fi sani da overburning). Overburning wani lahani ne da ba za a iya gyarawa ba, don haka dole ne a sarrafa tsananin zafin jabu yayin aikin masana'antar. Haka lamarin yake ga tsarin kashe wutar. Dole ne a sarrafa lokacin dumama sosai don hana lalatawa. Bayan an zaɓi kayan, magani ne mai zafi. Bayan wani adadin samarwa, kula da rage damuwa. Hakanan, ƙirar yakamata ta zama mai dacewa, yi ƙoƙarin guje wa ɗaukar hankali, da kula da girman kusurwar R. A kusan sau 10,000, ƙirar yakamata ta mai da hankali ga zafin jiki don cire damuwa. Ba a cire damuwar saura na ƙarfin da ke tattare da aikin cikin gida. Ba a cire ɗigon ɗumbin tsarin mutuƙar simintin da kyau. A takaice dai, tsagewar ita ce aikin maida hankali. Kuna iya amfani da yawan zafin jiki don cire damuwa. Zai iya haɓaka rayuwar mold.

Babban dalilan da ke haifar da fasa bututun aluminium na mutu-simintin gyare-gyare bayan tsawon lokacin samarwa sune kamar haka:

1. Zafin zafin jiki ya yi yawa kuma damuwar ta yi yawa
2. Mould core material yana amfani da 8407, skd61
3. Taurin zafin zafin Mould ya yi yawa
4. Kulawa na yau da kullun, sau 5k sau 1 mai zafi, sau 15k sau ɗaya sau 1k.

Don hana mold-simintin mold daga fashewa da haɓaka rayuwar sabis na ƙirar, dole ne a yi abubuwan da ke gaba:

• 1. Maganin zafi na ɓangaren sashi na ƙirar mutuƙar-simintin (motsi, madaidaiciyar maƙasudi, ainihin) yana buƙatar cewa an tabbatar da taurin zama HRC43 ~ 48 (kayan na iya zama SKD61 ko 8407)
• 2. Ya kamata a ƙera ƙirar sosai kafin a samar da simintin mutuƙar, kuma ayyukansa sune kamar haka:
• 2.1 Sanya ƙirar ta isa mafi daidaitaccen ma'aunin zafi, sanya simintin ƙarfafawa gwargwadon daidaituwa da sauƙaƙe watsa matsa lamba.
• 2.2 Kula da ruwa mai ruɓi lokacin da aka cika shi, samun ingantaccen tsari da haɓaka ingancin farfaɗo.
• 2.3 Rage lahani kafin samarwa da inganta yawan mutuƙar simintin.
• 2.4 Rage ƙarfin jujjuyawar juzu'i na ƙirar kuma ƙara rayuwar sabis na ƙirar.

Ƙayyadaddun bayanai sune kamar haka:

Bayan an samar da sabon ƙirar na ɗan lokaci, tarin damuwar zafi shine ainihin dalilin ƙirar ƙirar. Domin rage danniya mai zafi, ƙirar ƙirar da zamewar bayan wani lokaci ya kamata a yi ɗumi -ɗumi don kawar da damuwar zafi.

Allurar aluminium mai mutuƙar simintin ƙarfe tana ɗauke da babban matsin aiki, kuma dole ne a mai da hankali ga kayan ƙirar, ƙira, sarrafawa, magani mai zafi da aiki don samun rayuwa mai tsayi. Abubuwan da ke gaba sune nasihu guda 25 don sa ƙirar ta cim ma tsawon rayuwa:

1. High quality-mold kayan
2. M zane na mold bango kauri da sauran mold girma
3. Gwada yin amfani da sakawa
4. Zaɓi mafi girman kusurwar R idan ya yiwu
5. Nisa tsakanin tashar ruwan sanyaya da bayanin martaba da kusurwa dole ne ya zama babba
6. Wajibi ne a rage damuwa da ɗimuwa bayan mashin ƙwanƙwasa
7. Maganin zafi daidai ne, kuma kashewa da sanyaya dole ne su kasance cikin sauri
8. Goge sosai kuma cire murfin EDM metamorphic
9. Ba za a iya goge farfajiyar sosai ba
10. Ya kamata a murƙushe murfin oxide
11. Idan nitriding na zaɓaɓɓe, layin infiltration bai kamata yayi zurfi sosai ba
12. Preheat da mold zuwa zafin da aka ba da shawarar ta hanyar da ta dace
13. Yakamata a yi amfani da saurin guduma don fara jifan 5-10
14. Rage zafin jiki na narkakken aluminium gwargwadon iko akan samun samfuran da suka cancanta
15. Kada a yi amfani da saurin allurar allurar aluminum
16. Tabbatar cewa an sanyaya kwandon da kyau, kuma yakamata a kiyaye zafin zafin ruwan sanyaya a 40 ~ 50 ℃
17. Don rufewa na ɗan lokaci, yi ƙoƙarin rufe murfin kuma rage adadin ruwan sanyaya don gujewa girgizawar zafin zuwa ƙirar lokacin sake farawa
18. Ya kamata a kashe mai sanyaya lokacin da ƙirar ƙirar tana kan mafi girman zafin jiki
19. Ba yawa wakili saki wakili
20. Bayan wani adadin mutu-simintin gyaran fuska, danniya taimako da tempering
21. Babban dalili shi ne zafin jiki ya yi yawa. Ana ba da shawarar yin amfani da ma'aunin ma'aunin zafi da sanyio don sarrafa zafin jiki a kowane lokaci yayin aiwatar da mutuƙar simintin (zafin da aka ba da shawarar don allurar mutuƙar siminti shine <650)
22. Kula da preheating na mold don hana gajiya mai zafi. (Fasawa yana haifar da gajiya mai zafi)
23. Kula da sarrafa injin, yana da kyau a yi amfani da cibiyar injin don kammalawa, idan akwai buƙatar sarrafa wutar lantarki, bayan sarrafa wutar lantarki, niƙa da hanyoyin gogewa ya kamata a ƙara.
24. Kula da kulawa da kayan kwalliya (rage damuwa da zafin jiki)
25. Ana ba da shawarar yin amfani da ASSAB 8407 don kyawon tsayuwa tare da buƙatun rayuwa mai ƙarfi, kuma ana ba da shawarar taurin ƙirar-mutuƙar da ba za ta fi 50HRC ba.

Da fatan za a adana tushe da adireshin wannan labarin don sake bugawa:Dalilin fashewar kayan aikin mutuƙar simintin ƙarfe

Minghe Kamfanin 'Yan Wasa Masu Mutu aka sadaukar domin tsirar da samar da inganci da kuma high yi Gyare sassa (karfe mutu simintin sassa Range yafi hada da Thin-Wall Mutu Wasa,Hot Chamber Mutu Wasa,Cold Chamber Mutu Wasa), Zagaye Sabis (Mutuwar 'Yan Wasa,CNC machining,Motsa Motsa, Jiyya na sama) .Adadin al'ada Aluminium ya mutu, magnesium ko Zamak / zinc mutu simintin gyare-gyare da sauran buƙatun simintin maraba don tuntube mu.

Karkashin kulawar ISO9001 da TS 16949, Ana aiwatar da dukkan matakai ta hanyar daruruwan injunan jefa simintin da suka mutu, injunan axis 5, da sauran kayan aiki, tun daga masu fashewa zuwa na’urar Ultra Sonic masu wanki.Minghe ba kawai tana da kayan aiki na zamani ba amma kuma tana da kwararru ƙungiyar ƙwararrun injiniyoyi, masu aiki da sufetoci don tabbatar da ƙirar abokin ciniki ta zama gaskiya.

Manufactureran kwangilar masana'antar mutu. Abubuwan haɓakawa sun haɗa da sassan sanyi na sassan mutuɗar aluminum daga 0.15 lbs. zuwa 6 lbs., saurin canje-canje da aka saita, da aikin inji. Sabis-ƙarin ayyuka sun haɗa da gogewa, faɗakarwa, lalatawa, fashewar harbi, zane, zane, rufi, haɗuwa, da kayan aiki. Abubuwan da aka yi aiki tare sun haɗa da allo irin su 360, 380, 383, da 413.

Zinc ya mutu don jefa ƙirar ƙira / sabis na injiniya tare. Custom manufacturer na daidaici tutiya mutu simintin gyaran kafa. Castananan 'yan simintin gyare-gyare, pressurean ƙwanƙwasa masu juzu'in juzu'in simintin gyare-gyaren juzu'ai, ƙera simintin gyare-gyare na al'ada, ɓangaren mutu da' yan wasa masu mutuwa masu zaman kansu da ƙofar da aka hatimce za a iya ƙera su. Za'a iya kerarrar 'yan simintin a tsayi da faɗi har zuwa 24 a ciki. A cikin +/- 0.0005 a cikin. Haƙuri.  

ISO 9001: 2015 bokan masana'anta ta mutu magnesium, Abubuwan haɓaka sun haɗa da matsin lamba na magnesium mai matsi mai yawa har zuwa tan 200 mai ɗumi mai zafi & 3000 ton mai sanyi, ƙirar kayan aiki, gogewa, gyare-gyaren, inji, foda & zanen ruwa, cikakken QA tare da damar CMM , taro, marufi & isarwa.

ITAF16949 bokan. Servicearin Sabis ɗin Gyare Hadawa zuba jari,yashi,Kushin nauyi, Stauren ɓoye ɓoye,Siffar Centrifugal,Cast Vacuum,Dindindin Mould Gyare, .Hanyoyin iyawa sun hada da EDI, taimakon injiniya, ingantaccen samfuri da aiki na sakandare.

Fitar Masana'antu Abubuwan Nazarin sassa don: Motoci, Bikes, Jirgin sama, kayan kiɗa, Jirgin ruwa, Na'urorin hangen nesa, na'urori masu auna sigina, na'urori masu auna sigina, Na'urori, Kayan lantarki, ,unshi, Clocks, Inji, Injiniya, Kayan Kaya, Kayan Jiki, Jigs, Telecom, Haske, Kayan aikin likita, Na'urar daukar hoto, Robobi, Sassaka, kayan sauti, kayan wasanni, Kayan aiki, Kayan wasa da ƙari. 

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By Minghe Mutu Wasa Wasa | Categories: Labarai masu Taimakawa |Material Tags: Gyare Aluminum, Zinc Gyare, Fitar Magnesium, Castan Wasanni, Bakin Karfe Cast, Fitar tagulla,Gyare Tagulla,Fitar Bidiyo,Tarihin Kamfanin,Aluminum Mutu Gyare | Comments Off