Yadda zaka inganta ingancin daukar karfe ta hanyan sanyaya bayan birgima

Bearings wani muhimmin sashi ne na kayan aikin injiniya. Har zuwa wani matsayi, ingancin ɗaukar nauyi yana ƙuntata saurin da ci gaban tattalin arziƙin ƙasa, ginin tsaro na ƙasa da zamanantar da kimiyya da fasaha, kuma ci gaba da ɗaukar fasahar samar da ƙarfe kai tsaye yana shafar masana'antar mai ɗaukar nauyi Don ci gaba, ƙasashe masu haɓaka masana'antu sun ba da mahimmancin gaske zuwa bincike kan ingancin ɗaukar samfuran ƙarfe.

Don haɓaka ingancin ɗaukar ƙarfe da tabbatar da cewa yana da ƙarfin gajiya mafi girma, ƙarfin matsawa, taurin farfajiya da rayuwar sabis mai kyau, ya zama dole don inganta tsarkin ƙarfe da daidaiton carbides a cikin ƙarfe, galibi abubuwan da ke cikin abu. Abun ciki, nau'in haɗawa da abun cikin gas; da kuma kamannin siffa, girma da rarraba carbides wani muhimmin alama ne don auna ingancin ɗaukar samfuran ƙarfe.

A lokacin aikin sanyaya bayan birgima mai zafi, carbides na sakandare da aka kafa suna da tasiri mai mahimmanci akan aikin ƙarfe mai ɗaukar nauyi. Sabili da haka, ana buƙatar cewa carbide na cibiyar sadarwa a cikin ƙarfe mai ɗaukar nauyi dole ne ya kasance ƙasa da 2.5. Yawan carbide na cibiyar sadarwa zai kawo mummunan sakamako:

• A cikin kashe na ƙarshe na samfurin da aka gama, ba za a iya kawar da shi gaba ɗaya ba.
• Carbides masu kama da net da aka riƙe a cikin ƙarfe mai ɗaukar nauyi yana haɓaka ƙwanƙwasa sassa kuma yana rage ikon yin tsayayya da nauyin tasiri.
• A ƙarƙashin aikin ɗaukar nauyi, sassa suna da sauƙin karya tare da iyakar hatsi.
• Ƙara halin kashe ƙwanƙwasawa.

A halin yanzu, ƙasata galibi tana ɗaukar tsarin jujjuyawar zazzabi don sarrafa hazo na ɗaukar carbides na cibiyar sadarwa na ƙarfe, sannan kuma yana ƙarawa tare da wani adadin sanyaya. Koyaya, wannan tsarin ya dogara da ƙarfin injin mirgina kuma yana buƙatar isasshen ƙarfin sanyaya sarrafawa kafin kammala mirgina. Bayan sanyaya ruwa, akwai isasshen sararin samaniya kafin mirgina na ƙarshe. A cikin ci gaba da samar da layin samar da juzu'i, ana yin birgima da ƙarancin zafin jiki. Saboda rashin isasshen ƙarfin sanyaya kayan aikin sanyaya na yanzu, zazzabi yana da wahalar sarrafawa daidai, musamman manyan sanduna sama da Ф30mm, ingancin samfurin ba shi da ƙarfi, kuma ruwan hakar carbide na cibiyar sadarwa yana da mahimmanci.

Domin haɓaka ingancin samfura daban -daban na ɗaukar ƙarfe da rage nauyi mai dogaro kan injin mirgina da sauran kayan aiki a cikin samar da ƙarfe, Babban Maɓallan Fasaha na Fasahar Fasaha da Ci gaba da Rolling Automation (RAL) na Jami'ar Arewa maso Gabas ya ɗauka. fitar da matsananci-sauri sanyaya fasaha na hali karfe sanduna. An gudanar da aikin bincike kan yanayin hazo na carbides da sauyin lokaci yayin ci gaba da sanyaya.

Ƙananan-ƙarfi na tsarin ƙarfe mai ɗaukar nauyi da tazarar lamella pearlite yana shafar ƙimar sanyaya bayan mirgina. Yayin da adadin sanyaya ke ƙaruwa bayan mirgina zafi, ragin lamella na pearlite yana raguwa yayin da ƙimar microhardness ke ƙaruwa, kuma ƙaramin tazarar lamella yana da fa'ida sosai ga raunin spheroidizing na gaba.

Ka'idar sarrafawa ita ce a yayin ci gaba da aikin sanyaya austenite mai ƙoshin wuta, austenite ba makawa zai bayyana a cikin yankin da ke fama da talauci da yankin mai arzikin carbon. Da zarar an cika yanayin daidaitawar, yayin da ake gina ferrite a cikin yankin da ke da ƙarancin carbon, an kuma gina ciminti a yankin mai arzikin carbon. Anyi aiki tare biyun a lokaci guda, eutectoid da symbiosis, suna ƙirƙirar pearlite nucleus (ferrite + Cementite), kuma a lokaci guda ana samar da sabbin ginshiƙan kristal a wasu sassan kuma suna ci gaba da girma. Lokacin da aka kafa pearlite, ci gaban a tsaye yana nufin cewa simintin siminti da ferrite na ci gaba da faɗaɗa cikin austenite a lokaci guda, yayin da girma na gefe yana nufin cewa simintin siminti da ferrite an haɗa su don haɓaka.

Ƙara yawan ci gaba da sanyaya bayan nakasa zai taka rawa wajen tace hatsin austenite. Girman hatsin austenite ba shi da wani tasiri a bayyane akan tazarar lamella na pearlite, amma yana shafar girman pellets na pearlite. Gurasar austenite tana da kyau kuma yankin iyakar hatsi a kowace ƙarar ɗaya yana ƙaruwa, wanda zai haɓaka ƙirar pearlite. Idan adadin wuraren cinyewar pearlite yana ƙaruwa, diamita na pearlite pellets yana raguwa.

Ana amfani da fasahar sanyaya matsanancin ƙarfi ga sarrafa ƙarfe na ƙarfe na ƙarfe, don haka ƙarfe mai ɗaukar nauyi yana wucewa cikin sauri inda hazo na carbide yake da ƙarfi bayan mirgina, wanda zai iya ragewa ko guje wa hazo na carbides na biyu tare da iyakar hatsi.

Ana amfani da hanyar ƙaramin abu don daidaitawa da bincika filin zafin jiki na tsarin sanyaya matsanancin sauri na ɗaukar ƙarfe daban-daban bayan mirgina, kuma an ƙaddara hanyar aiwatar da sanyaya mai dacewa. A kan wannan tushe, na'urar sanyaya matsananciyar sauri don ɗaukar sandunan ƙarfe da Tsarin Kulawa mai alaƙa.

Dangane da buƙatun tsarin saurin sanyaya-sauri, haɗe tare da ainihin yanayin samarwa, kayan aikin sanyaya wanda ya cika buƙatun tsarin saurin sanyaya ƙarfe na ƙarfe bayan mirginawa an ƙera shi, kuma an haɓaka tsarin sarrafawa ta atomatik, da cikakken ilimin lissafi An kafa samfurin don yin daidaiton sarrafa zafin jiki na ɗaukar ƙarfe kuma an inganta daidaiton sanyaya sosai

Ƙayyadaddun ƙirar ƙarfe da aka samar ta hanyar fasahar sanyaya matsananci-sauri galibi Ф15.3mm ~ Ф60mm. An haɓaka ƙimar cancantar ɗaukar carbides na ƙarfe na Ф30mm ko ƙasa da aji 2.0 ko lessasa daga kusan 10% zuwa 100%; don Ф30mm ~ Ф60mm mai ɗaukar carbides na ƙarfe, an ƙara shi daga 2.5 ~ 4 zuwa 2.0. Yawan wucewa mai zuwa ya fi 95%. Don ƙarfe mai ƙarfe na Ф60mm ~ Ф120mm, ƙyallen da ke kan farfajiya bayan sanyaya mai tsananin ƙarfi an inganta shi sosai.

Da fatan za a adana tushe da adireshin wannan labarin don sake bugawa:Yadda zaka inganta ingancin daukar karfe ta hanyan sanyaya bayan birgima

Minghe Kamfanin 'Yan Wasa Masu Mutu aka sadaukar domin tsirar da samar da inganci da kuma high yi Gyare sassa (karfe mutu simintin sassa Range yafi hada da Thin-Wall Mutu Wasa,Hot Chamber Mutu Wasa,Cold Chamber Mutu Wasa), Zagaye Sabis (Mutuwar 'Yan Wasa,CNC machining,Motsa Motsa, Jiyya na sama) .Adadin al'ada Aluminium ya mutu, magnesium ko Zamak / zinc mutu simintin gyare-gyare da sauran buƙatun simintin maraba don tuntube mu.

Karkashin kulawar ISO9001 da TS 16949, Ana aiwatar da dukkan matakai ta hanyar daruruwan injunan jefa simintin da suka mutu, injunan axis 5, da sauran kayan aiki, tun daga masu fashewa zuwa na’urar Ultra Sonic masu wanki.Minghe ba kawai tana da kayan aiki na zamani ba amma kuma tana da kwararru ƙungiyar ƙwararrun injiniyoyi, masu aiki da sufetoci don tabbatar da ƙirar abokin ciniki ta zama gaskiya.

Manufactureran kwangilar masana'antar mutu. Abubuwan haɓakawa sun haɗa da sassan sanyi na sassan mutuɗar aluminum daga 0.15 lbs. zuwa 6 lbs., saurin canje-canje da aka saita, da aikin inji. Sabis-ƙarin ayyuka sun haɗa da gogewa, faɗakarwa, lalatawa, fashewar harbi, zane, zane, rufi, haɗuwa, da kayan aiki. Abubuwan da aka yi aiki tare sun haɗa da allo irin su 360, 380, 383, da 413.

Zinc ya mutu don jefa ƙirar ƙira / sabis na injiniya tare. Custom manufacturer na daidaici tutiya mutu simintin gyaran kafa. Castananan 'yan simintin gyare-gyare, pressurean ƙwanƙwasa masu juzu'in juzu'in simintin gyare-gyaren juzu'ai, ƙera simintin gyare-gyare na al'ada, ɓangaren mutu da' yan wasa masu mutuwa masu zaman kansu da ƙofar da aka hatimce za a iya ƙera su. Za'a iya kerarrar 'yan simintin a tsayi da faɗi har zuwa 24 a ciki. A cikin +/- 0.0005 a cikin. Haƙuri.  

ISO 9001: 2015 bokan masana'anta ta mutu magnesium, Abubuwan haɓaka sun haɗa da matsin lamba na magnesium mai matsi mai yawa har zuwa tan 200 mai ɗumi mai zafi & 3000 ton mai sanyi, ƙirar kayan aiki, gogewa, gyare-gyaren, inji, foda & zanen ruwa, cikakken QA tare da damar CMM , taro, marufi & isarwa.

ITAF16949 bokan. Servicearin Sabis ɗin Gyare Hadawa zuba jari,yashi,Kushin nauyi, Stauren ɓoye ɓoye,Siffar Centrifugal,Cast Vacuum,Dindindin Mould Gyare, .Hanyoyin iyawa sun hada da EDI, taimakon injiniya, ingantaccen samfuri da aiki na sakandare.

Fitar Masana'antu Abubuwan Nazarin sassa don: Motoci, Bikes, Jirgin sama, kayan kiɗa, Jirgin ruwa, Na'urorin hangen nesa, na'urori masu auna sigina, na'urori masu auna sigina, Na'urori, Kayan lantarki, ,unshi, Clocks, Inji, Injiniya, Kayan Kaya, Kayan Jiki, Jigs, Telecom, Haske, Kayan aikin likita, Na'urar daukar hoto, Robobi, Sassaka, kayan sauti, kayan wasanni, Kayan aiki, Kayan wasa da ƙari. 

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By Minghe Mutu Wasa Wasa | Categories: Labarai masu Taimakawa |Material Tags: Gyare Aluminum, Zinc Gyare, Fitar Magnesium, Castan Wasanni, Bakin Karfe Cast, Fitar tagulla,Gyare Tagulla,Fitar Bidiyo,Tarihin Kamfanin,Aluminum Mutu Gyare | Comments Off