Sanin Ilimin Alloy Alloy Die Casting Tooling

Buga Lokaci: 12 / 14 2020 Mawallafi: Editan Yanar Gizo Ziyarci: 12498

1. Ma'anar Ma'anar Alloy Die Casting Tooling

Mould yin yana nufin aiki na forming da blank yin kayayyakin aiki. Bugu da kari, shi ma ya hada da yanke kayan aikin mutuwa da mutuwa. Gabaɗaya, kayan aiki ya ƙunshi babban juzu'i da ƙaramin ƙarami. Ana sanya farantin karfe tsakanin babba da ƙananan mutu, kuma an ƙera kayan ƙarƙashin aikin ɗan jarida. Lokacin da aka buɗe latsa, za a sami aikin aikin da ƙaddarar kayan aikin ta ƙaddara ko za a cire sharar da ta dace. Ana iya ƙera sassan ƙanana kamar masu haɗin lantarki da babba kamar dashboard na mota tare da kayan aiki.

Mutuwar ci gaba wani saiti ne na kayan aiki wanda zai iya motsa kayan aikin ta atomatik daga tashar zuwa wani, kuma sami ɓangaren ƙira a tashar ƙarshe.

Tsarin kayan aiki ya haɗa da: yanke mutu, mutuƙar ɓarna, mutuƙar mahaifa, mutuƙar fitarwa, mutuƙar nunin faifai huɗu, mutuƙar ci gaba, mutuƙar bugawa, mutuƙar yanke kayan aiki, da dai sauransu.

2. Nau'in Kayan Aiki

(1) Kayan aikin ƙarfe na ƙarfe: ci gaba da mutuwa, mutuƙar mutu, mahadi ya mutu, zane ya mutu
(2) Filashin gyaran filastik: allurar allura, ƙirar extrusion, ƙirar tsotsa
(3) Mutuwar kayan aikin simintin ƙarfe: zinc alloy die casting tooling, aluminum gami mutu simintin kayan aiki
(4) Ƙirƙirar kayan aiki
(5) Kayan aikin ƙarfe na ƙarfe
(6) Kayan aikin roba

3. Tsarin Kayan Aiki

Yankan: kayan mutuƙar gaba, kayan mutuƙar baya, saka kayan, kayan matsayi na jere da kayan jan hankali;
Buɗe firam: firam ɗin gaba na gaba da firam ɗin baya;
Buɗewa: buɗe ramin murfin gaba, buɗe ramin rami na baya, buɗe layin buɗewa;
Copper male: gaban mutu jan ƙarfe namiji, raya mold jan ƙarfe namiji, rabuwa line kwana yarda jan karfe namiji;
Yankan waya: saka layin rabuwa, namiji jan ƙarfe, matsakaicin matashin kai;
Gongs na komputa: layin rabuwa mai kyau na gongs, gongs masu kyau bayan ƙirar ƙirar;
EDM: ƙusoshin gaba mai kauri, namiji jan ƙarfe, tsabtace kusurwar layin madaidaiciya, matsayin ƙashin baya na baya, matsayin matashin kai;
Hakowa, rami, shinge; tooling saman pinhole waterway rami hanya aiki line matsayi, jere matsayi iyakacin duniya;
Saman oblique, babban hadadden hadadden, tare da thimble.

4 Sauran

(1) Chui, ramin kwandon shara, ƙusoshin datti (iyakance ƙusa);
(2) samfurin tashi;
(3) bututun ƙarfe, shugaban goyan baya, jigilar ruwa da jigilar ruwa;
(4) Matsayin ceton kayan kwalliya, gogewa, ƙirar gaba da ƙyallen baya.
(5) Tsarin ruwa mai kyau, ja ƙugiya ƙugiya ƙugiya, bazara
(6) Maganin zafi, kashewa da nitriding na mahimman sassa;

5.Kayan aiki Software

UGNX, Pro / NC, CATIA, master cam, SURFCAM, topsolid cam, space-e, camworks, worknc, tebis, hyperMILL, PowerMILL, gibbscam, featurecam, da sauransu.

6. Siffofin asali

(1) Kayan aikin kayan aiki gabaɗaya sun haɗa da mutuwar mace, naushi da tushe mai mutuƙar mutuwa, kuma wasu daga cikinsu na iya zama kayayyaki na yanki guda ɗaya. Sabili da haka, haɗuwa da babba da ƙananan ya mutu, haɗe -haɗe da sakawa da ramuka, da haɗuwar kayayyaki duk suna buƙatar daidaitaccen injin ƙira. Daidaitaccen girman daidaiton kayan aiki yana yawan zuwa matakin μ m.
(2) Siffar sifar wasu samfura, kamar abin rufe mota, sassan jirgin sama, kayan wasa da kayan aikin gida, ya ƙunshi bangarori daban -daban masu lanƙwasa, don haka saman ramin kayan aiki yana da sarkakiya. Wasu saman dole ne a bi da su ta hanyar lissafi.
(3) Samar da ƙaramin kayan aiki a ƙungiya ba shine yawan taro ba. A lokuta da yawa, bayarwa ɗaya kawai ake samarwa.
(4) Akwai nau'ikan hanyoyin aiki da yawa a cikin tsarin kayan aiki, kamar niƙa, gajiya, hakowa, reaming da tapping.
(5) Yin amfani da kayan aikin samarwa akai -akai yana da tsawon rai. Lokacin da ake amfani da kayan aiki guda biyu fiye da rayuwar hidimarsa, ya zama dole a maye gurbinsa da sabon, don haka samar da kayan aikin yana yawan maimaitawa.
(6) Wani lokaci babu zane ko bayanai a cikin samar da ƙima, kuma yakamata a aiwatar da sarrafa bayanan gwargwadon ainihin abin. Wannan yana buƙatar babban madaidaici kuma babu nakasa.
(7) Kayan aikin kayan aiki suna da kyau kuma suna da babban taurin kai. Babban kayan aikin kayan aikin an yi su da ƙarfe mai inganci mai inganci, musamman waɗanda ke da babban rayuwa, waɗanda galibi ana yin su da ƙarfe ledeburite kamar Crl2 da CrWMn. Irin wannan ƙarfe yana da tsauraran buƙatu daga ƙirƙira mara fa'ida, sarrafawa zuwa jiyya mai zafi. Sabili da haka, ba za a iya yin watsi da shirye -shiryen fasahar sarrafawa ba, naƙasasshen maganin zafi shima babban matsala ne a cikin aiki.

Dangane da halayen da ke sama, zaɓin kayan aikin injin yakamata ya cika buƙatun sarrafawa gwargwadon iko. Misali, aikin tsarin CNC yakamata ya zama mai ƙarfi, madaidaicin kayan aikin injin yakamata ya kasance mai ƙarfi, rigidity yakamata yayi kyau, kwanciyar hankali ya kamata yayi kyau, kuma yakamata a samar da aikin lalata.

7. Tsarin kwararar tsari

(1) Aikin ƙasa, garanti mai yawa na sarrafawa;
(2) Fitar jeri na maƙasudin maƙasudi, 2D, duba izinin alaƙa na 3D;
(3) Ƙarfafawa ta 2D da bayanin martaba na 3D, rashin shigarwa da injin ƙirar jirgin da ba ya aiki (gami da farfajiyar dandamali mai aminci, farfaɗo mai hawa, latsa jirgin farantin da jirgin saman datum na gefe);
(4) Kafin kammalawa na kusa, yakamata a nemo jirgin datum na gefe daidai don tabbatar da daidaito;
(5) Semi gama mashin 2D da saman 3D, gama sarrafa kowane nau'in kayan aiki na shigarwa (gami da iyakance shinge mai shinge da farfajiyar lamba, saka farfaɗo da gefen baya, farfaɗo na ɗora ruwa, farfaɗo mai yanke datti da gefen baya, shigowar bazara. surface da lamba surface, daban -daban iyaka iyaka aiki aiki fuska, wedge kafuwa surface da baya fuska), Semi gama duk wani nau'i na jagora saman da shiryar da ramukan, da kuma yin izni ga kammala Tsarin datum rami da tsawo datum, da rikodin bayanai;
(6) Duba da sake duba daidaiton injin;
(7) Tsarin inlay mai ƙyalli;
(8) Kafin kammalawa, daidaita layin datum na ramin tunani tsari kuma duba izinin sakawa;
(9) Kammala bayanin martaba na 2D, 3D, bayanin bugun gefen gefe da matsayin rami, gama aikin injin bincike ramin tunani da tsayin datum, kammala aikin jagorar injin da ramin jagora;
(10) Duba kuma sake duba daidaiton injin.

8. Batutuwa masu bukatar kulawa

(1) Shirye -shiryen tsari takaitacce ne kuma dalla -dalla, kuma an bayyana abun sarrafawa a matsayin mai lamba;

(2) Don maɓalli da mawuyacin mahimmancin sarrafawa, yakamata a jaddada ƙwarewar musamman;

(3) Wajibi ne a haɗa wuraren sarrafawa, kuma an bayyana tsarin a sarari;

(4) Lokacin da ake buƙatar aiwatar da abin da aka saka daban, kula da buƙatun tsari na daidaitaccen aiki;

(5) Bayan haɗaɗɗen aiki, don ɓangarorin sakawa waɗanda ke buƙatar sarrafa su daban, ana sanye da tsarin tare da buƙatun ma'auni don aiki daban yayin aiki tare;

(6) Maɓuɓɓugan ruwa suna da sauƙin lalacewa a cikin sarrafa kayan kwalliya, don haka yakamata a zaɓi maɓuɓɓugar ruwa tare da tsawon gajiya.

Sanin Ilimin Alloy Alloy Die Casting Tooling

Matsalolin sarrafawa na manyan allurar mutuƙar simintin ƙarfe

1. Babban girma da nauyi

Lokacin sarrafa manyan kyawon tsayuwa, yadda za a magance babban girmansa da nauyinsa babban ƙalubale ne da kamfanonin sarrafawa ke fuskanta. Yin aiki da manyan sifofi galibi yana buƙatar aiki mai yawa, kayan aiki na musamman, da daidaitawa da yawa da ƙullewa, kuma madaidaitan aiki yana shafan abubuwa da yawa kuma ba za a iya ba da garantin sauƙin ba.

2. Batun kudin saye

Mafi girman kuɗin da ke da alaƙa kai tsaye da sarrafawa da samar da manyan ƙera iri daban -daban shine farashin siyan kayan aikin injin. Kayan aikin injin da zai iya samar da manyan kyawon tsayuwa yana da tsada sosai, musamman a ƙarƙashin tsarin tsari mai rikitarwa, ana buƙatar kayan aikin injin da yawa don kammala duk matakan daga ƙanƙancewa zuwa ƙarewar ƙirar. Irin waɗannan kuɗaɗen kuɗaɗen shigowar farkon su ma sune babban cikas ga kamfanoni da yawa don shiga wannan kasuwa. Daga wannan, za mu iya ganin cewa idan ana iya aiwatar da ƙira mai ƙima da ƙarewar manyan kyawon tsayuwa akan kayan aikin injin da ya dace, koda ana buƙatar gyara da ƙulle guda ɗaya kawai, to za a warware matsaloli da yawa kuma za a iya ba da tabbacin daidaiton injin.

Cibiyar Magana

1. Tsarin ƙarfe na ƙarfe, injin kayan aiki yana da aikin watsa zafi

Kayan ƙarfe na ƙarfe yana da babban ƙarfi da halayen watsa zafi, don haka shine mafi daidaitaccen abu don ƙirar kayan aikin injin. Ga kowane kayan aikin injin da ake amfani da shi don niƙa manyan sassan, da farko yana buƙatar samun tsarin ƙarfe mai ƙarfi sosai kuma a sanye shi da dunƙule tare da aikin watsa zafi.

Dangane da babban shagon kayan aikin injin, dole ne yayi amfani da ginanniyar fasahar sanyaya don sanyaya babban shaft daga waje na ɗaukar don tabbatar da cewa babban shingen da kansa ba zai ƙone ko rasa madaidaiciya ba saboda zafi fadadawa a lokacin injin na dogon lokaci. Waɗannan abubuwan suna da matukar mahimmanci, saboda sarrafa manyan kyawon tsayuwa yana ɗaukar lokaci mai tsawo, kuma a ƙarƙashin yanayin yankewa mai nauyi, wannan zai ƙara zafi da damuwa na ƙirar. Sabili da haka, sassan kayan aikin injin dole ne su sami madaidaiciya madaidaiciya da halayen watsa zafi, wanda shine abin da ake buƙata don sarrafa manyan sikeli mai ƙyalƙyali mai ƙyalƙyali mai ƙyalƙyali. Don haka, ya zama dole a takaita girgiza kayan aikin injin yayin aiwatar da injin har zuwa mafi girma da saurin watsa zafin da ake samu yayin aikin injin. Zaɓin kayan aikin injin da kayan aikin da suka dace na iya cimma nasarar cin nasara dangane da farashi da lokacin sake zagayowar.

2. Fasaha na kwanciyar hankali na zafi

Saboda tsawon lokacin aiki, dole ne a yi la'akari da tasirin zafin yanayi. Misali, sarrafa babban allurar mutuƙar simintin ƙarfe a kan kayan aikin injin na yau da kullun, lokacin da zazzabi na yanayi ya canza da 10 ° C, zai haifar da canjin zafin 6 ° C a cikin rukunin kayan aikin injin, wanda zai haifar da canjin 0.07mm a cikin daidaituwa na farantin kusurwa. Sabili da haka, ƙirar kayan aikin injin dole ne yayi la'akari da tasirin zazzabi na yanayi don gujewa tasirin zafin yanayi akan daidaiton sassan da aka sarrafa.

3. Sauri

Don babban cibiyar kera injin wanda zai iya motsawa da sauri, saurin spindle na babban kayan aikin injin ƙera ya isa aƙalla 20000r/min, kuma saurin yanke ƙarfe ya dace da 762 ~ 20000mm/min.

4. Rikewa

Ikon sarrafa madaidaiciya koyaushe yana gudana ta duk matakai na sarrafa mold. Idan kuna buƙatar aiwatar da ƙira mai ƙima da ƙarewa na manyan kyawon tsayuwa akan cibiyar injin, dole ne ku sarrafa madaidaicin madaidaicin matsayi da maimaita madaidaicin matsayin kayan aikin injin. Cibiyar kera kayan aikin da aka keɓe don manyan kyandirori gabaɗaya tana da daidaitaccen matsayi na ± 1.5μm, da madaidaicin matsayi na ± 1μm. A lokaci guda, daidaiton farar sa yakamata a kiyaye shi a cikin 5μm.

5. Ƙudurin amsawa

Don sarrafa madaidaicin madaidaiciyar madaidaiciya, ƙudurin amsa kayan aikin injin da kanta yana da mahimmanci don gano daidaiton sassan da aka sarrafa. Tare da daidaitaccen ƙudurin amsa 1μm, sakamakon da aka saba samu ba mai gamsarwa bane. Idan ƙudurin zai iya kaiwa 0.05μm, to sakamakonsa na ƙarshe kusan ba tare da lahani ba. Haka kuma, ta hanyar sarrafa ƙudurin kayan aikin injin, amsa sikelin da ƙananan dunƙule ƙwallon ƙwallo, za a iya ƙara inganta ingancin aikin ɓangaren.

6. Sanda

Spindle da aka yi amfani da shi a kan babbar cibiyar kera injin dole ne ya cika buƙatun ƙaƙƙarfan mashin, kammalawa da kammalawa mai inganci, kuma a matsayin ma'aunin tunani, ingancin injin da za a iya samu ya kamata a sarrafa shi a matakin 2μm. Yawancin lokaci, yana da matukar mahimmanci don ƙarewar murfin rufe murfin da ɓangaren layin rabuwa, amma a ƙarƙashin fasahar gargajiya, masana'antun ƙirar da yawa dole ne suyi amfani da gogewar hannu don gyara rashin daidaiton kayan aikin. Saboda manyan kayan aikin sarrafa kayan masarufi suna da tsada don ginawa, a bayyane yake ba zai yuwu ba don siyan kayan aikin injin da yawa don wannan tsari.

Bugu da ƙari, ƙirar ƙira mai dacewa dole ne ta iya haɓaka rayuwar sabis na kayan aikin don ta ci gaba da aiki tare da ƙarancin girgizawa da ƙarancin zafin zafin jiki yayin sake zagayowar aiki. Misali, lokacin sarrafa dashboard na mota akan babbar cibiyar kera injin, idan ana amfani da abin da aka saka 16mmCBN don kammala kayan aikin, saurin sarrafawa zai iya kaiwa 8m/min, rayuwar sabis ta wuce 30h, kuma ana iya sarrafa ingancin farfajiyar da aka sarrafa. tsakanin 0.336 ～ 3.2μm. Ana iya ganin cewa, idan aka yi la’akari da hauhawar farashin kayan aiki lokacin sarrafa manyan kyawon tsayuwa, yin amfani da kayan aikin injin ƙera kayan ƙera na musamman da aka ƙera musamman ba zai iya ƙara tsawon rayuwar sabis na kayan aikin ba, har ma yana adana kuɗin kayan aiki da yawa don sarrafa kowane ƙirar. .

7. Mai sarrafa kai mai yawan axis mai motsi

Dangane da iyakance girman girman da nauyi, yawanci yana ɗaukar lokaci mai tsawo don ƙulla kayan aikin. Sabili da haka, amfani da cibiyar keɓaɓɓiyar axis 3 ba wai kawai tana rage adadin ɓarna da ƙulle lokutan kayan aikin ba, amma kuma baya shafar daidaiton kayan aikin injin ɗin, don haka yana haɓaka ƙimar samar da bita don sarrafa manyan. kyawon tsayuwa.

Za'a iya amfani da madaidaicin mashin ɗin da ake iya amfani da shi don sarrafa manyan sifofi tare da sifofi na musamman. Shugaban injin ɗin da aka ƙera bisa ga madaidaicin lissafin yana ba da damar yin injin 3-axis lokaci guda. Rufe ɗaya kawai na kayan aikin za a iya amfani da shi don niƙa da sarrafa ramuka masu zurfi. Mould da sanyaya ramuka, kazalika da yanke wasu sassa da yawa tare da hadaddun geometries. Misali, lokacin da dunƙule ya karkata a mafi kusurwar kusurwa, ana iya haɓaka kusancin shugaban sarrafawa zuwa wurin sarrafa injin, ta yadda za a iya amfani da shugaban sarrafa abubuwa da yawa don kammala aikin rami mai kauri.

Bugu da ƙari, tunda shugaban injin da yawa yana sarrafa saman kayan aikin, ana amfani da gefen kayan aikin maimakon ƙarshen kayan aikin, don haka za a iya inganta kaurin farfajiyar.

8. Gudanar da Chip

Za a samar da babban adadin kwakwalwan kwamfuta yayin yanke ƙarfe. Idan ba za a iya kawar da shi cikin lokaci ba, babu makawa zai haifar da yankan sakandare kuma yana haifar da hauhawar zafin kayan aikin kayan aikin injin ko saman kayan aiki. Yawanci akwai ramukan guntu guda 18 a ƙarƙashin teburin babban cibiyar kera injin, duk inda aka motsa teburin aikin, ana iya cire kwakwalwan cikin aminci. Akwai belun kunne masu ɗauke da guntu guda huɗu waɗanda aka gina a kan kayan aikin injin, waɗanda ke aika da kwakwalwan zuwa gaban kayan aikin injin cikin babban gudu.

9. Babban matsin lamba

Lokacin sarrafa manyan kyawon tsayuwa, mai sanyaya matsin lamba yana taka muhimmiyar rawa. Misali, lokacin amfani da hanyar sarrafa axis 2+3 don haƙa ramukan da suka karkata, ana buƙatar mai sanyaya tare da matsa lamba na 1000psi (1psi = 6890Pa) don cire kwakwalwan kwamfuta yadda yakamata kuma cimma mafi girman yankewa. Idan babu irin wannan matattara mai tsananin matsin lamba, ana buƙatar ƙara ƙarin kayan aikin injin lokacin sarrafa ramuka masu lanƙwasa, ana buƙatar shigarwa na biyu, wanda ke rage daidaitaccen aiki da haɓaka farashin sake zagayowar. Dangane da binciken da ke sama, ana iya ganin cewa sauƙaƙe sarrafa manyan sifofi yana buƙatar kayan aikin injin don samun ƙarin ayyuka masu kyau. Sabuwar cibiyar ta MCC2516VG 3-axis a kwance a kwance ta Makino, saurin dunƙule zai iya kaiwa 15000r/min, kuma ya karɓi hanyar "shaft core sanyaya" da aikin "ɗauke da matsin lamba na ciki" don tabbatar da cewa dunƙule da abin da ke haɗe da shi na iya a sanyaya cikin lokaci da inganci.

Bugu da ƙari, babban shaft ɗin ba zai iya motsawa kawai tare da madaidaicin X na tsaye ba, madaidaicin Y madaidaiciya da kwatance na gaba da na baya na Z, amma kuma yana iya juyawa tare da gatarin A da axis C. Tare da ayyukan ƙididdiga guda biyu, ba kawai zai iya rage yawan aikin daidaitawa ba, har ma yana yanke kayan aiki masu rikitarwa, kamar bumpers, bangarorin kayan aiki, da ruwan tabarau na mota.

Da fatan za a adana tushe da adireshin wannan labarin don sake bugawa:Sanin Ilimin Alloy Alloy Die Casting Tooling

Minghe Kamfanin 'Yan Wasa Masu Mutu aka sadaukar domin tsirar da samar da inganci da kuma high yi Gyare sassa (karfe mutu simintin sassa Range yafi hada da Thin-Wall Mutu Wasa,Hot Chamber Mutu Wasa,Cold Chamber Mutu Wasa), Zagaye Sabis (Mutuwar 'Yan Wasa,CNC machining,Motsa Motsa, Jiyya na sama) .Adadin al'ada Aluminium ya mutu, magnesium ko Zamak / zinc mutu simintin gyare-gyare da sauran buƙatun simintin maraba don tuntube mu.

ISO90012015 DA ITAF 16949 SHAGON SHAGON SHAFIN KIRA

Karkashin kulawar ISO9001 da TS 16949, Ana aiwatar da dukkan matakai ta hanyar daruruwan injunan jefa simintin da suka mutu, injunan axis 5, da sauran kayan aiki, tun daga masu fashewa zuwa na’urar Ultra Sonic masu wanki.Minghe ba kawai tana da kayan aiki na zamani ba amma kuma tana da kwararru ƙungiyar ƙwararrun injiniyoyi, masu aiki da sufetoci don tabbatar da ƙirar abokin ciniki ta zama gaskiya.

ALUMINUM MAI IYA MUTU DA KASHEWA TARE DA ISO90012015

Manufactureran kwangilar masana'antar mutu. Abubuwan haɓakawa sun haɗa da sassan sanyi na sassan mutuɗar aluminum daga 0.15 lbs. zuwa 6 lbs., saurin canje-canje da aka saita, da aikin inji. Sabis-ƙarin ayyuka sun haɗa da gogewa, faɗakarwa, lalatawa, fashewar harbi, zane, zane, rufi, haɗuwa, da kayan aiki. Abubuwan da aka yi aiki tare sun haɗa da allo irin su 360, 380, 383, da 413.

Zinc ya mutu don jefa ƙirar ƙira / sabis na injiniya tare. Custom manufacturer na daidaici tutiya mutu simintin gyaran kafa. Castananan 'yan simintin gyare-gyare, pressurean ƙwanƙwasa masu juzu'in juzu'in simintin gyare-gyaren juzu'ai, ƙera simintin gyare-gyare na al'ada, ɓangaren mutu da' yan wasa masu mutuwa masu zaman kansu da ƙofar da aka hatimce za a iya ƙera su. Za'a iya kerarrar 'yan simintin a tsayi da faɗi har zuwa 24 a ciki. A cikin +/- 0.0005 a cikin. Haƙuri.

ISO 9001 2015 bokan masana'antar mutu magnesium da masana'antar sifa

ISO 9001: 2015 bokan masana'anta ta mutu magnesium, Abubuwan haɓaka sun haɗa da matsin lamba na magnesium mai matsi mai yawa har zuwa tan 200 mai ɗumi mai zafi & 3000 ton mai sanyi, ƙirar kayan aiki, gogewa, gyare-gyaren, inji, foda & zanen ruwa, cikakken QA tare da damar CMM , taro, marufi & isarwa.

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Gyare-gyare sassa Aikace-aikacen Nazarin

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