Makullai Uku na Fasahar Injinan ƙarfe

     Kayan aiki yana canza tsari zuwa wani iyaka. A matsayin kayan aiki na allura da kwakwalwa, idan muka fahimci aikinta kuma muka yi amfani da shi daidai, sannan mu inganta fasahar kera abubuwa da haɓaka ingancin sarrafawa, zai iya kawo fa'idodi masu yawa ga masana'antar. Dangane da sirara da raunin halaye na simintin ƙarfe, an ƙaddara cewa kayan aikin sun fi tsada fiye da baƙin ƙarfe. Tare da ci gaba da yanke fasaha da haɓaka kayan aikin, yadda ake zaɓar kayan aikin ya zama ɗaya daga cikin lamuran masu aikin injin. Injiniyoyin kayan aikin MOOKTOOL Haɗa ƙwarewar sarrafawa a cikin masana'antar simintin ƙarfe, taƙaita ƙwarewar daga babban yankewa da kayan aikin yanke ƙarfi, yana da kyau.
       Ƙarfe -ƙere na ƙarfe sun haɗa da baƙin ƙarfe mai launin toka, baƙin ƙarfe na nodular, baƙin ƙarfe na vermicular, farin ƙarfe da baƙin ƙarfe daban -daban; dangane da kerawa, baƙin ƙarfe mai launin toka, baƙin ƙarfe nodular simintin ƙarfe da wasu baƙin ƙarfe na baƙin ƙarfe sune kayan yankan yanci; da ginshiƙan ƙira na baƙin ƙarfe, farin ƙarfe da baƙin ƙarfe mai ƙarfe mai ƙarfi (kamar babban nickel-chromium gami baƙin ƙarfe tare da taurin HRC60) suna da wuyar yanke kayan.

Grey simintin ƙarfe koyaushe yana ɗaya daga cikin manyan albarkatun ƙasa don masana'antar kera motoci. Ana amfani da shi don ƙera sassa daban -daban, gami da tubalan injiniya, kawunan silinda, lamurra daban -daban, shafts, ƙwallon ƙafa, ganga birki da fayafan birki. Cikakken adadin baƙin ƙarfe mai launin toka a masana'antar kera motoci abin mamaki ne babba, kuma kayan aikin MOOKTOOL cubic boron nitride babu shakka shine mafi kyawun aikace -aikacen nasara a cikin sarrafa baƙin ƙarfe. Bugu da kari, kayan aikin boron nitride cubic an tabbatar da su ingantattu da kayan aikin yankan rahusa a cikin sarrafa sassan baƙin ƙarfe masu ƙarfi kamar na baƙin ƙarfe daban-daban masu sanyi, baƙin ƙarfe mai jurewa, da farin ƙarfe. Koyaya, a cikin sarrafa baƙin ƙarfe na nodular da ƙarfe mai ƙyalƙyali, saboda kusancin kayan aikin boron nitride cubic da ferrite kyauta, har yanzu ana buƙatar ƙarin bincike. Don sarrafa ƙarfe mai ƙarfi mai ƙarfi, MOOKTOOL ya gabatar da CBN, wanda aka kwatanta shi da kayan aikin allo na yau da kullun. Rayuwar kayan aiki mai ban mamaki, farashin kayan aikin da aka bazu zuwa kowane kayan aikin yana raguwa sosai, kuma ana iya haɓaka ingancin sarrafawa sau da yawa.

1. Kayan kayan aiki don sarrafa baƙin ƙarfe

Kodayake aikace -aikacen baƙin ƙarfe na nodular da baƙin ƙarfe na ƙarfe na ƙarfe yana ƙaruwa, aikace -aikacen baƙin ƙarfe mai launin toka yana da ƙarfi. A cikin masana'antar kera motoci, za a ci gaba da riƙe babban adadi na sarrafa baƙin ƙarfe. Koyaya, yanayin sarrafa yau ya bambanta da na baya. Saboda amfani da kayan aikin boron nitride cubic, saurin yankan ya karu da kusan 335m/min idan aka kwatanta da shekaru 10 da suka gabata. Babban yanayin zafi da ke haifar da sarewa mai sauri na iya narkar da carbide mai rufi na sakawa ta hanyar da ta yi kama da halayen sinadarai tsakanin kayan aikin boron nitride cubic da ferrite. Kayan aikin ƙarfe na ƙarfe suna da ƙarfi da rauni. Lokacin juya kayan aikin ƙarfe na ƙarfe, CNC ruwan wukake suna buƙatar tsayayya da zafin zafi mafi girma da ƙarfi. A halin yanzu, yawancin CNC ruwan wukake don jujjuya kayan aikin baƙin ƙarfe sune ruwan kwalba mai ruɓi, kuma kaurin rufin gabaɗaya shine micron 8- The 20 micron, ruwan CNC mai rufi yana fallasa jikin alloy bayan murfin ya faɗi lokacin fuskantar lahani. yana haifar da ƙarancin dorewa na murfin carbide CNC ruwan wukake yayin jujjuya kayan aikin ƙarfe.

An saka kayan aikin cubic boron nitride musamman waɗanda aka ƙera don babban injin ƙarfe mai launin toka (saurin yanke har zuwa 550m/min) a kasuwa. Waɗannan kayan aikin boron nitride na cubic don yankan saurin gudu na iya riƙe juriya mai ƙarfi na dogon lokaci don haɓaka yawan aiki). A cikin gwajin injin (saurin saurin yankewa: 400-1658m/min) na m kayan aikin toka mai ƙyalƙyali baƙin ƙarfe birki diski ta amfani da sabon kayan aikin CBN mai kumburin boron nitride, rayuwar kayan aiki ya ninka sau biyu idan aka kwatanta da amfani da abubuwan da aka saka na silicon nitride. Yawan aiki ya karu da kashi 20-200%. Wannan haɓakar yawan aiki ya kasance saboda mafi kyawun ƙarancin ƙarfi na kayan aikin MOOKCBN cubic boron nitride, yana ba shi damar amfani da ƙimar abinci mafi girma fiye da abin da aka saka yumbu.

2. Machining kayayyakin for ductile baƙin ƙarfe da vermicular graphite baƙin ƙarfe

      Kodayake an tabbatar da kayan aikin polycrystalline cubic boron nitride a matsayin kyakkyawan kayan aikin yankan, yana iya cimma kusan rayuwar kayan aiki mara iyaka lokacin yanke baƙin ƙarfe. Abin baƙin cikin shine, amfani da kayan aikin boron nitride mai siffar sukari don sarrafa baƙin ƙarfe mai ɗorewa da baƙin ƙarfe mai ƙyalƙyali zai lalace ta hanyar rushewar sunadarai. A cikin waɗannan hanyoyin, kayan aikin yana hulɗa tare da babban ƙarfe na baƙin ƙarfe, wanda zai iya haifar da saurin kayan aiki. Wannan matsalar ta haɓaka buƙatar haɓaka ƙirar kayan aiki wanda zai iya tsayayya da tasirin sunadarai. An kirkiro CBN ne don mayar da martani ga injin sarrafa baƙin ƙarfe da aka ambata a sama. An sau da yawa amfani ga high-gudun sabon pearlitic ductile baƙin ƙarfe, kamar QT500, QT600, QT700, QT800, QT900 da sauran high-ƙarfi da kuma karfi graphite simintin ƙarfe.

       Domin aiwatar da waɗannan sabbin kayan ƙarfe na ƙarfe, ana buƙatar kayan aikin don samun ingantacciyar juriya da ƙarfi sosai-kuma yana da wuya a daidaita waɗannan kaddarorin biyu a lokaci guda. Don saduwa da wannan ƙalubalen, yawancin masana'antun kayan aiki suna aiki tuƙuru don haɓaka kayan aikin da zasu iya samar da mafi kyawun haɗin waɗannan kadarorin biyu.

3. Matsanancin taurin kai da kayan aikin ƙarfe na ƙarfe na ƙarfe mai ƙarfi kamar Ao Bei ductile baƙin ƙarfe da farin ƙarfe

    Ao Bei Ductile Iron sabon nau'in ƙarfe ne mai jurewa lalacewa. Babban matakin na yau da kullun ya daidaita QT800-6 da QT900-6, da ƙarfe mai ƙarfe ADI shine ainihin "Ginseng Iron"! Fararen ƙarfe ƙarfe Tun farkon lokacin bazara da kaka, China ta yi farin ƙarfe ƙarfe tare da tsayayyar abrasion kuma ta yi amfani da shi azaman wasu ɓangarorin hana sawa. Wannan ƙarfe na ƙarfe yana da halayen babban carbon da ƙananan silicon, babban taurin kai, amma mai rauni sosai. Mafi yawan amfani da shi shine babban baƙin ƙarfe na chromium farin ƙarfe tare da abun cikin chromium na 12% zuwa 20%. An kafa tsarin (cr, Fe) 7C3 carbides. Kayan aikin CBN don kera baƙin ƙarfe Ao Bei da farin ƙarfe ƙarfe an tabbatar da su amintattun kayan aikin injin. Farin baƙin ƙarfe shima yana ɗauke da baƙin ƙarfe mai ƙarfe na chromium (wanda ake kira babban baƙin ƙarfe na chromium), matsakaicin chromium, ƙananan baƙin ƙarfe na chromium, kazalika da baƙin ƙarfe na yau da kullun wanda ke ɗauke da farin ƙarfe. MOOKTOOL, a matsayin majagaba a masana'antar kayan aiki mai tsananin ƙarfi, yana da tasiri mai ƙarfi akan kayan ƙarfe. Bincike kan kayan masarufi da kayan aiki ya yi nisa, kuma an ƙaddamar da kayan aikin bankin CBN (kayan aikin MOOKCBN) tare da daidaita aikin nika. Ana amfani da shi a cikin manyan filayen sarrafa ƙarfe na ƙarfe, kamar babban baƙin ƙarfe na ƙarfe na ƙarfe, babban nickel chromium mai sanya baƙin ƙarfe, baƙin ƙarfe mai ƙyalli, babban silicon chromium molybdenum gami baƙin ƙarfe da sauran kayan.

   Ana amfani da ruwan boron nitride madaidaiciyar juzu'i don jujjuyawar juzu'in sassan famfunan slurry a matsayin misali: ana amfani da madaidaicin ruwan CBN don juya da'irar waje na bututun mai. Tun da impeller yana da ruwan wukake 5, yana da yankewa lokaci -lokaci. Siffofin yankan ruwa sune: vc = 75m/min, ap = 5mm, f = 0.1mm/r. Yayin aiwatar da yankan, kayan aikin dole ne su iya jure tasirin 5 a kowane juyi na impeller, kuma yanki ɗaya dole ne ya tsayayya da tasirin sama da 3,000 a lokaci guda. Sakamakon yankan ya nuna cewa babu karaya bayan yanke kayan aiki, kuma ruwa ɗaya yayi daidai da ruwan yumbu 25, wanda ke nuna cikakken zafinsa da juriyarsa. Ba wai kawai yana rage farashin kayan aiki ba, amma kuma yana haɓaka ƙimar samarwa sau 5. . Yi amfani da bututun nitride mai siffar sukari don gama juyawa ramin ciki, zurfin ramin shine 80mm, da sigogin yankan: vc = 100m/min, ap = 1mm, f = 0.5mm/r. An gama ramin ciki tare da jujjuya madaidaiciya, kuma ma'aunin da aka auna biyu girmansu ɗaya ne, kuma babu wani sabon abu. MOOKCBN yana da juriya mai kyau, kuma an tabbatar da daidaiton girman sassan kayan aikin; yayin da kayan aikin yumɓu mai kyau juyawa yana buƙatar wuƙaƙe 3 zuwa 4 don kammalawa, kuma gefen ruwa yana sawa da sauri yayin yankan, wanda ke haɓaka juriya na yankan kuma yana haifar da sabon yanayin cire kayan aiki, wanda ke da tasiri mai mahimmanci Inganta ingancin farfajiyar injin. Ana iya ganin cewa kayan aikin yumbu sun rasa fa'idojin su a cikin kera kayan aiki mai ƙarfi.

         Tare da ƙara gasa mai ƙarfi a cikin masana'antar kera, yadda ake haɓaka fasahar sarrafawa da haɓaka ingancin sarrafawa da rage farashin gabaɗaya ta hanyar zaɓin kayan aikin kayan aikin ƙira ya zama abin la'akari da masanin injin. A matsayin allura da wukaken kwakwalwa, idan muka fahimci aikin su kuma muka yi zaɓin da ya dace, zai iya kawo fa'ida mai yawa ga masana'antar.

Da fatan za a adana tushe da adireshin wannan labarin don sake bugawa: Makullai Uku na Fasahar Injinan ƙarfe

Minghe Kamfanin 'Yan Wasa Masu Mutu aka sadaukar domin tsirar da samar da inganci da kuma high yi Gyare sassa (karfe mutu simintin sassa Range yafi hada da Thin-Wall Mutu Wasa,Hot Chamber Mutu Wasa,Cold Chamber Mutu Wasa), Zagaye Sabis (Mutuwar 'Yan Wasa,CNC machining,Motsa Motsa, Jiyya na sama) .Adadin al'ada Aluminium ya mutu, magnesium ko Zamak / zinc mutu simintin gyare-gyare da sauran buƙatun simintin maraba don tuntube mu.

Karkashin kulawar ISO9001 da TS 16949, Ana aiwatar da dukkan matakai ta hanyar daruruwan injunan jefa simintin da suka mutu, injunan axis 5, da sauran kayan aiki, tun daga masu fashewa zuwa na’urar Ultra Sonic masu wanki.Minghe ba kawai tana da kayan aiki na zamani ba amma kuma tana da kwararru ƙungiyar ƙwararrun injiniyoyi, masu aiki da sufetoci don tabbatar da ƙirar abokin ciniki ta zama gaskiya.

Manufactureran kwangilar masana'antar mutu. Abubuwan haɓakawa sun haɗa da sassan sanyi na sassan mutuɗar aluminum daga 0.15 lbs. zuwa 6 lbs., saurin canje-canje da aka saita, da aikin inji. Sabis-ƙarin ayyuka sun haɗa da gogewa, faɗakarwa, lalatawa, fashewar harbi, zane, zane, rufi, haɗuwa, da kayan aiki. Abubuwan da aka yi aiki tare sun haɗa da allo irin su 360, 380, 383, da 413.

Zinc ya mutu don jefa ƙirar ƙira / sabis na injiniya tare. Custom manufacturer na daidaici tutiya mutu simintin gyaran kafa. Castananan 'yan simintin gyare-gyare, pressurean ƙwanƙwasa masu juzu'in juzu'in simintin gyare-gyaren juzu'ai, ƙera simintin gyare-gyare na al'ada, ɓangaren mutu da' yan wasa masu mutuwa masu zaman kansu da ƙofar da aka hatimce za a iya ƙera su. Za'a iya kerarrar 'yan simintin a tsayi da faɗi har zuwa 24 a ciki. A cikin +/- 0.0005 a cikin. Haƙuri.  

ISO 9001: 2015 bokan masana'anta ta mutu magnesium, Abubuwan haɓaka sun haɗa da matsin lamba na magnesium mai matsi mai yawa har zuwa tan 200 mai ɗumi mai zafi & 3000 ton mai sanyi, ƙirar kayan aiki, gogewa, gyare-gyaren, inji, foda & zanen ruwa, cikakken QA tare da damar CMM , taro, marufi & isarwa.

ITAF16949 bokan. Servicearin Sabis ɗin Gyare Hadawa zuba jari,yashi,Kushin nauyi, Stauren ɓoye ɓoye,Siffar Centrifugal,Cast Vacuum,Dindindin Mould Gyare, .Hanyoyin iyawa sun hada da EDI, taimakon injiniya, ingantaccen samfuri da aiki na sakandare.

Fitar Masana'antu Abubuwan Nazarin sassa don: Motoci, Bikes, Jirgin sama, kayan kiɗa, Jirgin ruwa, Na'urorin hangen nesa, na'urori masu auna sigina, na'urori masu auna sigina, Na'urori, Kayan lantarki, ,unshi, Clocks, Inji, Injiniya, Kayan Kaya, Kayan Jiki, Jigs, Telecom, Haske, Kayan aikin likita, Na'urar daukar hoto, Robobi, Sassaka, kayan sauti, kayan wasanni, Kayan aiki, Kayan wasa da ƙari. 

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By Minghe Mutu Wasa Wasa | Categories: Labarai masu Taimakawa |Material Tags: Gyare Aluminum, Zinc Gyare, Fitar Magnesium, Castan Wasanni, Bakin Karfe Cast, Fitar tagulla,Gyare Tagulla,Fitar Bidiyo,Tarihin Kamfanin,Aluminum Mutu Gyare | Comments Off