Dangantaka tsakanin rage farashin ƙarfe da samar da tanderu

A cikin matsanancin gasa mai ƙarfi da yanayin kasuwar ƙarfe mai wahala a yanzu, ana iya kwatanta rage farashin a matsayin "inch na zinariya". Duk wanda ke da ikon sarrafa farashi mai ƙarfi yana nufin yana da ƙarin ɗakin rayuwa da ci gaba.

Tare da hauhawar farashin ƙarfe na kwanan nan, tsire -tsire na ƙarfe daban -daban za su ci gaba da samarwa, ƙimar aiki na murhun wuta zai kuma ƙara ƙaruwa, buƙatun ƙarfe zai ƙaru, kuma farashin ƙarfe zai tashi. Dangane da bayanan da suka gabata, farashin baƙin ƙarfe yana da na roba. Sabili da haka, yanayin haɓaka ribar da ake samu yanzu ga masana'antun ƙarfe saboda hauhawar farashin ƙarfe da raguwar farashin ma'adinan ba za su dawwama ba, kuma matsaloli a cikin ƙungiyoyin samarwa na gaba za a fallasa su sannu a hankali. Sabili da haka, rage farashi tsari ne mai ɗorewa na dogon lokaci, kuma yana da buƙatar kamfanonin karfe su amsa canjin kasuwa.

Kudin baƙin ƙarfe alade ya kai kashi 70-80% na ƙimar kera ƙarfe, wanda shine mabuɗin don inganta sarrafa farashi. A takaice dai, kudin narkar da baƙin ƙarfe kai tsaye yana ƙayyade farashin ƙarfe. Don haka, ta yaya muke tsarawa don rage farashi yayin tabbatar da zaman lafiyar tsarin samarwa? Haɗa matsayin samarwa na Longgang don yin magana game da tunaninmu da ayyukanmu.

Kafa samar da wutar makera kai tsaye shine mafi girman farashi

Fushin wutar makera aiki ne mai rikitarwa, wanda duk fannoni ke shafar sa kamar albarkatun ƙasa, kayan aiki, matakin aiki, matakin gudanarwa, da garanti na gefe. Ingantaccen aiki, ingantaccen aiki mai arha na tanderu mai fashewa baya rabuwa da garantin coke, pellets, sayan tukunyar ƙarfe, ƙungiyar samar da sintering, ƙarfin wutar lantarki da sauran hanyoyin haɗin gwiwa. A karkashin tsarin gudanarwa na Longgang, duk hanyoyin haɗin gwiwa an tsara su sosai a kusa da ingantaccen tsarin samar da wutar makera.

Jigon fashewar wutar makera anterograde shine don tabbatar da ƙarancin ruɓaɓɓen ruwa da haɓakar iska. Don haɓaka ƙarancin ƙarancin ruwa da ƙarancin iskar gas, ya zama dole a yi hayaniya game da ingancin albarkatun mai da aikin. Abun da ke tattare da kaddarorin ƙarfe na albarkatun mai dole ne ya kasance "barga", kuma mafi girman matakin kwanciyar hankali, mafi kyau. Abun ciki da nauyin abubuwan da ke cutarwa a cikin tanderun dole ne a “sarrafa su sosai” da “masani” domin wutar makera ta iya ɗaukar ingantattun matakai cikin lokaci.

Dole ne ayyukan wutar makera su zama masu sassauƙa. Ga kamfanoni kamar Longgang waɗanda ke dogaro da albarkatun ƙasa don kula da samarwa, samar da albarkatun ƙasa da mai ba shi da ƙima. Ainihin, me za ku ci? Matsalar daidaita ayyukan wutar makera ta ƙaru sosai. A halin yanzu, ya sami babban abin da ake samu na albarkatun ƙasa da mai, da kuma tsarin sarrafa yanayin murhu game da irin aikin da ya dace, yana kawar da "babban haɗin kai" na baya ko "canji mai daɗewa". Makamashin sarrafa wutar makera ya fi mayar da hankali kan warware matsalolin da ke shafar sassaucin motsi na wutar makera. Ba wai kawai don tabbatar da aminci da ingantaccen aiwatar da ƙungiyar samarwa ba, har ma da mabuɗin don tabbatar da ci gaba da rage farashin ƙarfe alade.

Nace a maida hankali kada a huta

An ƙuntata ta taɓarɓarewa da albarkatun haɓakar ma'adinan, Longgang ba kasafai yake yin gwajin sinter cup ba. Ainihin, an sanye shi da duk wani ma'adinin da ake da shi. A sakamakon haka, tsarin murɗaɗɗen yana da haɗaɗɗen tama mara amfani na dogon lokaci, inganci mara ƙarfi, rashin ingancin jiki na ɓarna mai ɓarna, da ƙarƙashin tankin tanderu. Yawan kumfa yayi yawa.

A cikin 2016, jagorancin ƙungiyar fasaha na ƙamshin baƙin ƙarfe, ya haɗa ƙungiyar haɓaka caji, yankin sarrafa albarkatun ƙasa, ƙungiyar bututu da ƙarfin fasaha na ƙera ƙarfe da tsarin nutsewa, kuma ya gina dandalin sarrafa albarkatun ƙasa kafin ƙarfe. . Gabaɗaya tsarin ƙarfe kafin fara ƙarfe ya fara ayyuka a kusa da tanderu. Misali, ƙungiyar fasaha da ƙungiyar inganta caji za su ciyar da sabis ɗin gaba, suna buƙatar ƙwarewar kayan yau da kullun, kayan masarufi da bayanan canjin yadi, suna mai da hankali kan bin diddigin canje-canje a cikin coke, kwal na allura da sauran cakuda kwal, daidai hasashen canje-canjen abun ciki. , da aika canjin inganci zuwa tanderu mai fashewa a gaba Bayanin gargadi na farko yana rage mummunan tasirin canje -canje a albarkatun ƙasa da mai akan kwanciyar wutar makera mai fashewa, kuma yana ci gaba da bincika hanyoyin sarrafawa da hanyoyin "kayan tattalin arziki" da "lafiya" bututu ”don aza harsashin dawowar dorewar wutar makera.

Tattalin arziki da m sinadaran

Abubuwan da ake buƙata don abubuwan da ke tattare da tattalin arziƙi shine kimiyya da abubuwan da suka dace, kuma muna da kyakkyawar fahimta game da halayen duk kayan albarkatun ƙasa da mai da aka saya don haɓaka ƙarfinmu da guje wa rauni. Ƙungiyar samar da ƙarfe dole ne ta ƙarfafa sadarwa da daidaitawa tare da raka'a daban -daban kafin ƙarfe, kuma ta tsara tsarin sayan albarkatun ƙasa. A cikin aiwatar da yin baftisma, ba wai kawai dole ne a inganta inganci da ingancin aikin batching ba, kuma dole ne a rage farashin satar, amma kuma Yi la'akari da sarrafa abubuwa masu cutarwa iri -iri; ya zama dole a sanya ingancin haɓakar haɓakar haɓakar haɓakar ƙarfe, tare da ingantattun alamomi, amma kuma don rage ƙimar ragin raunin ƙasa gabaɗaya, da kuma sa wutar makera ta “ci mafi kyau”.

Tsarin cajin da ya dace na tanderun fashewar yana da nufin cimma mafi kyawun fa'idar tattalin arziƙi don ƙera ƙarfe. Don haɓaka ƙimar clinker, ya zama dole a yi amfani da ƙasa ko a'a. Koyaya, farashin naúrar dunƙule na ƙasa yana da ƙima kuma yana da fa'idodi masu tsada, amma yana da sinadarai daban -daban. Barga, kaddarorin ƙarfe masu ƙanƙara, ƙarancin ƙwayar ƙwayar ƙwayar ƙwayar cuta, rashin fa'idar ƙona wutar makera.

A halin yanzu, Longgang ya kafa ƙungiyar inganta caji wanda galibi ya ƙunshi manyan masu fasaha don ƙarfafa sadarwa tare da sashen siye. Dangane da ingancin albarkatun ƙasa, farashi, albarkatu, abubuwa masu cutarwa, sinadaran kimiyya, da ƙididdigar hankali, ana fara aiwatar da lissafin. Sarrafa, ta hanyar lissafi mai ma'ana kuma jagorar ainihin farashi tare da farashin ka'idar, don kayan aikin da kayan sanannu ne a cikin aiwatarwa. A lokaci guda, zaɓi tsarin cajin a ƙarƙashin yanayin yanzu gwargwadon matsayin samarwa na tanderu. Yayin inganta tsarin cajin, dole ne a magance matsalolin da ba su da kyau da ke shafar wutar makera. Ƙungiyar haɓakawa ta kuma yi magana da ƙwazo tare da sauran manyan kamfanoni don cike gibi, inganta hanyoyin batching, da kuma samar da tsarin sa na inganta batching da ƙirar lissafin farashi.

Koyaya, har yanzu muna da matsaloli a cikin zaɓin tsarin cajin wutar makera. Matsakaicin adadin kuzari yana kaiwa 15-20%, ba tare da ko kawai 3-5% pellets. Babbar matsalar da ake fuskanta ita ce yadda ake zaɓar sinter, pellets da sinters da kyau a cikin yanayin ƙarancin ƙarfe na hakar ma'adinin da aka ƙera (ƙananan ragin rage yawan zafin jiki (+3.15mm) ya kai 53.97 da 61.64% bi da bi a watan Fabrairu da Maris 2016). Har yanzu rabon ƙwarƙwarar dunƙule yana buƙatar mu bincika akai -akai.

Inganta aikin sintering don inganta ingancin sintered tama

Bakin da aka ƙera ya kai kashi 75-80% na jimlar albarkatun ƙasa na tanderu. Abun da ke ciki, ƙarfi, ƙimar barbashi da kaddarorin ƙarfe na sintered tama kai tsaye yana shafar zaman lafiyar wutar makera. Babban zafin sinter da aikin ɗigon ruwa suna taka muhimmiyar rawa a cikin kwanciyar hankali na ƙona wutar makera.

Daga watan Janairu zuwa Maris na 2016, kaddarorin ƙarfe na Longgang na sinadarin da aka ƙera ba su da kyau. Mafi munin yanayin ƙarancin ƙarancin zafin jiki mai raguwa (+3.15mm) shine kawai 44.56%, wanda ya haifar da babbar lalacewar samar da tanderun fashewar, kuma matsin lambar ba ta da daɗi na dogon lokaci. Za'a iya ba da garantin aiki mai ƙarancin ƙarfi. Yanzu, mun fahimci mahimmancin ingancin sinter, kuma mun gudanar da bincike mai zurfi kan fasahar samar da sintering da haɓaka haɓakar haɓakar ma'adinan, dangane da haɓaka kaddarorin ƙarfe na sinter, ta binciko manyan abubuwan da ke shafar babban aikin zafin jiki. na sinter, da ƙarfafa ƙarfe na tattalin arziƙi don yin tasiri ga tanderun wuta. A cikin binciken samar da kwanciyar hankali, fiye da tanda 10 an shirya su don gwajin rage sinter da gwajin zazzabi mai ƙarancin zafin jiki, wanda ke ba da garantin fasaha don babban amfani da ma'adinin tattalin arziƙi, ingancin sinter mai inganci, alamun wutar makera da farashi.

Dole ne a ƙirƙiri yanayi masu kyau don aiki mai arha na tanderu

Mayar da hankali kan raguwar darajar tanderu da ɗimbin ɗanyen kayan da ba su da tsada waɗanda ke shigowa cikin murƙushewa da fashewar tanderu, zai haifar da rashi da yawa ga tanderun fashewar. Dole ne ƙungiyar samarwa ta shirya gaba don tabbatar da mafi ƙarancin kayan aikin samarwa, kuma a kimiyance ta tsara shirye -shiryen garanti na fasaha da na aiki da yawa. Ingantaccen sarrafa mai yakamata yayi maganin rashin jituwa na tanderu mai fashewa wanda ke haifar da daidaita tsarin kayan hadewa, da kuma tabbatar da cewa ana iya samun duka ma'adinin mai ƙima a cikin tanderun, kuma ana iya tabbatar da maƙasudin tabbatar da santsin murhun.

Tare da ƙarfin ƙarfe na alade na yanzu, babban ƙoshin ƙoshin ƙoshin ƙoshin ƙoshin Longgang na 2000m3 bai dace da buƙatun kasuwa ba. Ya kamata a daidaita fitowar tanderun da ya dace da binciko hanyoyin da za a tabbatar da samar da kayayyaki da rage rarar man a ƙarƙashin albarkatun ƙasa daban -daban da yanayin mai. Hanyar aiki tana ci gaba da dorewa mai ɗorewa mai ɗorewa na wutar makera.

A wannan matakin, tanderun fashewar yana buƙatar tallafawa coke mai inganci don haɓaka adadin allurar kwal da rage rabon coke. A karkashin halin da ake ciki yanzu na rashin wadataccen albarkatun mai da ƙarancin ingancin Longgang, ya zama dole a inganta ingancin coke, inganta ma'aunin zafi, da rage murhun wutar tashin hankali An sanya tsayayyen dogon tafiya mai santsi akan matsayi ɗaya kamar farashi raguwa, ƙirƙirar yanayi mai kyau don rage farashin tsarin gaban ƙarfe.

Jagoran horar da ƙwararru ba ya ɓata lokaci

A halin yanzu, matsin lamba kan kariyar muhalli, albarkatu, farashi, da rarar ma'aikata na tsohon tsarin Dogon Karfe yana ƙaruwa, kuma a lokaci guda, yana fuskantar matsalolin rashin baiwa da keɓewa da jinkirin ci gaban kashin baya na matasa. Yanzu da muka fahimci kasawa a cikin horon baiwa, ya kamata mu yi tsare-tsare na gajere, matsakaici, da na dogon lokaci. Lokacin da lokaci ya fi wuya da wahala, haka nan dole ne mu ƙara horas da ƙwararru. A cikin Darussan Horar da Fasahar Karfe da Ƙarfe-ƙere na Shaanxi wanda aka shirya a ranar 20 zuwa 25 ga Maris, malaman sun yi bayani dalla-dalla, sun ƙunshi cikakkun bayanai, an yanke su cikin mahimman abubuwan, kuma sun yi magana da ainihin yanayin Longgang. Gaba dayan tsarin ya amfana sosai kuma ɗalibai sun yi na'am da shi.

A lokaci guda, shuka reshe yana shirya horo daga lokaci zuwa lokaci. Duk horo yana mai da hankali kan saduwa da buƙatun samarwa da warware matsalolin aiki. Ana tattara buƙatun koyo na masu aiki akai -akai, kuma an shirya kayan horo bisa ga buƙatun koyo, don haka masu horarwa su fahimta, koya, da tunawa. rayu. Kowace babba tana shirya horo a aikace a kowane kwata, yana yin bayani da aiki a lokaci guda, haɗa ka'idar tare da aiki, da haɓaka tasirin horo.

Kammalawa

• Dole ne tsarin gaban ƙarfe ya mai da hankali sosai ga alaƙar da ke tsakanin tsayayyen fitowar wutar makera da rage farashin, da tabbataccen sanin "ja layi" game da ƙungiyar samar da tsarin gaban baƙin ƙarfe, da ɗaukar ingantattun matakai don haɓaka samar da wutar makera. ci gaba da rage farashin. A lokaci guda, kula da haɗarin sarrafawa da kayan aiki, a hankali bincika abubuwan da ke haifar da haɗarin, da hanzarta tsara tsare -tsare don tabbatar da tsayayyen aiki na murhun fashewar.
• Na dogon lokaci, Kamfanin Longgang Ironmaking Plant koyaushe yana fuskantar matsalolin manyan bambance -bambance a cikin ingancin albarkatun ƙasa da mai, matattara mai ƙarfi, da daidaitattun dabaru, waɗanda suka kawo babban ƙalubale ga zaman lafiyar kera ƙarfe. Dangane da abubuwan da ba su dace ba, mun mai da hankali sosai kan makasudin "haɓaka ƙimar ƙarfe mai narkar da baƙin ƙarfe", wanda aka aiwatar cikin zurfin "lissafin ƙimar kuɗi na matakai huɗu", ya halarci gudanar da farashi ga duk ma'aikata, gabaɗaya kuma a duk lokacin aiwatarwa, kuma ya ci gaba da haɓaka "sabbin abubuwa guda biyar", waɗanda a ƙarshe suka sami Tsabtace, tsayayye, ƙarancin amfani da ƙarancin farashin tsarin gaban ƙarfe.

Da fatan za a adana tushe da adireshin wannan labarin don sake bugawa:Dangantaka tsakanin rage farashin ƙarfe da samar da tanderu

Minghe Kamfanin 'Yan Wasa Masu Mutu aka sadaukar domin tsirar da samar da inganci da kuma high yi Gyare sassa (karfe mutu simintin sassa Range yafi hada da Thin-Wall Mutu Wasa,Hot Chamber Mutu Wasa,Cold Chamber Mutu Wasa), Zagaye Sabis (Mutuwar 'Yan Wasa,CNC machining,Motsa Motsa, Jiyya na sama) .Adadin al'ada Aluminium ya mutu, magnesium ko Zamak / zinc mutu simintin gyare-gyare da sauran buƙatun simintin maraba don tuntube mu.

Karkashin kulawar ISO9001 da TS 16949, Ana aiwatar da dukkan matakai ta hanyar daruruwan injunan jefa simintin da suka mutu, injunan axis 5, da sauran kayan aiki, tun daga masu fashewa zuwa na’urar Ultra Sonic masu wanki.Minghe ba kawai tana da kayan aiki na zamani ba amma kuma tana da kwararru ƙungiyar ƙwararrun injiniyoyi, masu aiki da sufetoci don tabbatar da ƙirar abokin ciniki ta zama gaskiya.

Manufactureran kwangilar masana'antar mutu. Abubuwan haɓakawa sun haɗa da sassan sanyi na sassan mutuɗar aluminum daga 0.15 lbs. zuwa 6 lbs., saurin canje-canje da aka saita, da aikin inji. Sabis-ƙarin ayyuka sun haɗa da gogewa, faɗakarwa, lalatawa, fashewar harbi, zane, zane, rufi, haɗuwa, da kayan aiki. Abubuwan da aka yi aiki tare sun haɗa da allo irin su 360, 380, 383, da 413.

Zinc ya mutu don jefa ƙirar ƙira / sabis na injiniya tare. Custom manufacturer na daidaici tutiya mutu simintin gyaran kafa. Castananan 'yan simintin gyare-gyare, pressurean ƙwanƙwasa masu juzu'in juzu'in simintin gyare-gyaren juzu'ai, ƙera simintin gyare-gyare na al'ada, ɓangaren mutu da' yan wasa masu mutuwa masu zaman kansu da ƙofar da aka hatimce za a iya ƙera su. Za'a iya kerarrar 'yan simintin a tsayi da faɗi har zuwa 24 a ciki. A cikin +/- 0.0005 a cikin. Haƙuri.  

ISO 9001: 2015 bokan masana'anta ta mutu magnesium, Abubuwan haɓaka sun haɗa da matsin lamba na magnesium mai matsi mai yawa har zuwa tan 200 mai ɗumi mai zafi & 3000 ton mai sanyi, ƙirar kayan aiki, gogewa, gyare-gyaren, inji, foda & zanen ruwa, cikakken QA tare da damar CMM , taro, marufi & isarwa.

ITAF16949 bokan. Servicearin Sabis ɗin Gyare Hadawa zuba jari,yashi,Kushin nauyi, Stauren ɓoye ɓoye,Siffar Centrifugal,Cast Vacuum,Dindindin Mould Gyare, .Hanyoyin iyawa sun hada da EDI, taimakon injiniya, ingantaccen samfuri da aiki na sakandare.

Fitar Masana'antu Abubuwan Nazarin sassa don: Motoci, Bikes, Jirgin sama, kayan kiɗa, Jirgin ruwa, Na'urorin hangen nesa, na'urori masu auna sigina, na'urori masu auna sigina, Na'urori, Kayan lantarki, ,unshi, Clocks, Inji, Injiniya, Kayan Kaya, Kayan Jiki, Jigs, Telecom, Haske, Kayan aikin likita, Na'urar daukar hoto, Robobi, Sassaka, kayan sauti, kayan wasanni, Kayan aiki, Kayan wasa da ƙari. 

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By Minghe Mutu Wasa Wasa | Categories: Labarai masu Taimakawa |Material Tags: Gyare Aluminum, Zinc Gyare, Fitar Magnesium, Castan Wasanni, Bakin Karfe Cast, Fitar tagulla,Gyare Tagulla,Fitar Bidiyo,Tarihin Kamfanin,Aluminum Mutu Gyare | Comments Off