Maɓallan Maɓallin Alloy Alloy Die Casting Design

Aluminum mutu simintin gyare -gyare suna da fa'idodi na babban samarwa yadda ya dace, ƙarancin sarrafa farashi, sauƙaƙe aikin injiniya mai sauƙi a cikin tsarin samarwa, babban girman daidaiton simintin gyare -gyare, ingancin farfajiya mai kyau, da kyawawan kaddarorin injin gabaɗaya; amma yana da sauƙi don samar da ramuka, alamomin kwarara, da ramuka yayin aiwatar da simintin. Cututtuka kamar aibi, raɗaɗi, fasa, ƙwanƙwasawa, da sauransu, waɗanda ke sa ingancin kyan gani da kayan aikin mutuƙar simintin ya lalace. Don gujewa matsalolin da ke sama a cikin aikin gyaran gyare-gyare, mai ƙirar tsarin yana buƙatar kimanta shirin a gaba a cikin ƙirar tsarin ɓangaren mutuƙar simintin, kuma yayi madaidaicin shimfida cikin ƙirar tsarin sassan, da rage lahani zuwa mafi ƙarancin ta hanyar inganta tsarin.

Kafa ƙa'idar Aluminum Alloy Die Casting

Dole ne a samar da sassan murɗaɗɗen ƙarfe na aluminium ta hanyar kyalkyali, haɗe tare da injin mutu-siminti da gami na aluminium don cikakken amfani. Ka'idar mutu-simintin aiwatarwa ita ce amfani da babban matsin lamba don kwararar da ƙarfe a cikin rami na madaidaicin ƙarfe a cikin babban gudu, kuma narkakken ƙarfe yana sanyaya kuma yana ƙarfafawa a ƙarƙashin matsin lamba don ƙirƙirar simintin. Cold da zafi jam'iyya mutu simintin ne biyu na asali hanyoyin mutu simintin tsari. A cikin ɗaki mai sanyi mutu-simintin, ana zubar da baƙin ƙarfe a cikin ɗakin latsawa ta hanyar jagora ko na'urar zubarwa ta atomatik, sannan nafin allurar ya ci gaba da danna ƙarfe a cikin rami. A cikin ɗakin zafi mai mutuƙar mutuƙar tsari, ɗakin matsin lamba ya kasance daidai da giciye, kuma ƙarfe mai narkar da ruwa yana gudana cikin ɗakin matsa lamba ta atomatik ta tashar abinci a ɗakin matsa lamba. Nau'in allura yana motsawa zuwa ƙasa don tura baƙin ƙarfe a cikin rami ta cikin gooseneck. Bayan ƙarfe ƙarfe da aka ƙarfafa, da mutu-simintin mold da aka bude da simintin da aka dauka don kammala dukan mutu-simintin kafa tsari.

Dangantaka tsakanin haƙarƙarin haƙarƙari da kaurin katanga (mm)

Maƙallan ƙira na simintin ƙarfe na aluminium

A hankali na mutu-simintin zane yana da alaka da dukan mutu-simintin gyare-gyaren tsari. Lokacin zayyana mutu-simintin sassa, da tsarin halaye na mutu-simintin sassa da aiwatar da bukatun na mutu-simintin ya kamata a yi cikakken la'akari don rage lahani na tsara mutu-simintin sassa a cikin aiwatar da mutu-simintin gyare-gyaren tsari. Ya faru, ana inganta ingantattun sassa na mutuƙar simintin har zuwa mafi girma tare da mafi kyawun tsarin ƙira.

Min. Mutuwar Fitar Jini

2.1 M zane na bango kauri daga mutu simintin

Ya kamata a yi la’akari da kaurin bango sosai lokacin da ake zana tsarin siminti na aluminium. Kaurin bango abu ne mai mahimmanci na musamman a tsarin simintin mutu'a. Kaurin bango yana da alaƙa ta kusa da duk ƙayyadaddun tsari, kamar lissafin lokacin cikawa da zaɓin saurin ƙofar ciki. . idan kaurin bangon ƙirar ya yi kauri sosai, ramukan ƙanƙara, ramukan yashi, da ramuka za su bayyana, lahani na waje na waje kamar munanan hatsi na cikin gida, waɗanda ke rage kaddarorin inji, haɓaka ƙimar sassa da haɓaka farashi; kauri mai kauri bango mai kauri zai haifar da cikawar ruwa mara nauyi na aluminium, gyare -gyaren da ke da wahala, rashin narkar da gami na aluminium, da wahalar cika saman simintin gyare -gyare. , Rashin kayan aiki da sauran lahani, da kawo matsaloli ga tsarin simintin mutu'a; tare da haɓaka pores, ramuka na ciki, raguwa da sauran lahani na simintin gyare -gyare suna ƙaruwa. Saboda haka, a ƙarƙashin tsarin tabbatar da isasshen ƙarfi da kaurin simintin gyare-gyare, yakamata a rage bangon simintin Kauri kuma a kiyaye kaurin suturar sashe.

2.2 Tsarin ƙira na haƙarƙarin haƙarƙarin don simintin mutu'a

Don manyan sassan jirgi ko sassa masu katanga na mutuƙar ƙarfi, ƙarfinsu da kaifin su talakawa ne, kuma suna da sauƙin lalacewa. A wannan lokacin, yin amfani da tsauraran matakai na iya hana mutuƙar siminti daga raguwa da karyewa, kawar da nakasa, da haɓaka ƙarfi da tsayayyar mutuƙar simintin. Don sifofi kamar, dandamali, hakarkarin ƙarfafawa za a iya amfani da su don inganta rarraba danniya da hana karaya. A lokaci guda, hakarkarin ƙarfafawa na iya taimakawa kwararar ƙarfe mai narkewa da haɓaka aikin cika simintin. Kaurin tushen mai taurin ba ya fi kaurin bango a nan, kuma kaurin an tsara shi gaba ɗaya ya zama 0.8 ～ 2.0mm; daftarin kusurwar mai taurin kai gabaɗaya an tsara shi don zama 1 ° ～ 3 °, mafi girman tsayi, ƙaramin kusurwar daftarin; Ya kamata a ƙara fillet a cikin tushen haƙarƙarin don guje wa canje -canje masu kaifi a ɓangaren ɓangaren, kuma a lokaci guda don taimakawa kwararar ƙarfe mai narkewa, rage yawan damuwar ɓangaren, da ƙara ƙarfin ɓangaren . Fillet ɗin gaba ɗaya yana kusa da kaurin bango anan; tsayin hakarkarin gaba ɗaya baya wuce 5 na kaurinsa. A kauri daga cikin stiffeners gaba ɗaya ake bukata su zama uniform. Idan ƙirar ta yi ƙanƙara sosai, mai taurin kanta yana da sauƙin karya, kuma idan yana da kauri, lahani kamar ɓacin rai da ramuka suna da sauƙin faruwa. Teburi na 1 yana nuna alaƙa tsakanin kaurin haƙarƙari da kaurin bango na simintin mutu'a.

2.3 M zane na kwana na mutu simintin

Matsayin gangaren simintin mutuƙar shine rage taɓarɓarewa tsakanin simintin gyare -gyare da rami mai ƙyalli, yana mai sauƙaƙe fitar da simintin gyare -gyare; don tabbatar da cewa mutu simintin surface ba strained, kuma zai iya tsawaita da tsawon na mold. Karkatawar mutuƙar tana da alaƙa da tsayin simintin mutuƙar. Mafi girman tsayin, ƙaramin son mutuƙar. A ƙarƙashin yanayi na yau da kullun, kusurwar fitowar saman farfajiyar ɓangaren mutuƙar simintin kusan 1/2 na kusurwar fita ta cikin rami, amma a cikin ƙira na ainihi, za a iya tsara yanayin ciki da na waje na ɓangaren mutuƙar. iri daya domin kula da kaurin bangon. Uniformity, sauƙaƙe ƙirar tsarin. Misali, Teburin 2 shine ƙimar ƙimar ƙaramin daftarin kusurwar sassa daban -daban na alloy mutu simintin gyare -gyare, kuma Teburin 3 yana nuna alaƙar da ke tsakanin daftarin kusurwa da zurfin kowane ramin da ya mutu.

Dangantaka tsakanin son ramin da zurfin kwarjinin

2.4 Kyakkyawan ƙira na alaƙar injin

Lokacin zayyana sassan mutuƙar simintin gyare-gyare, ya kamata a guji yin amfani da injin yadda ya kamata. Machining zai lalata m Layer a saman sashi kuma ya shafi kaddarorin inji na ɓangaren; zai fallasa pores na ciki na ɓangaren mutuƙar simintin, yana shafar ingancin farfajiyar, da haɓaka farashin ɓangaren. Lokacin da ba za a iya guje wa kera sassa na mutuƙar ƙira ba, yakamata a guji ƙira tare da ƙarar girma mafi girma gwargwadon iko, kuma ƙirar tsarin yakamata ta kasance mai sauƙi don ƙira ko rage yankin mashin da rage farashin injin.

A babba na mutu-simintin part na bukatar babban girma daidaito, ko wasu lebur surface roughness bukatun ne high, da kuma mutu-simintin tsari ne da wuya a sadu da bukatun. A wannan lokacin, ana buƙatar aiki na gaba. Don wannan ɓangaren tsarin, yakamata a adana alaƙar injin ɗin gwargwadon iko yayin ƙira. Ƙarfin farfajiya da taurin sassan sassa-mutuƙar sun fi na ciki. Kula da kiyaye girman farfajiyar yayin injin, don haka izinin kera kayan aikin bai kamata ya wuce kima ba. Yin amfani da yawa na iya haifar da pores da lahani na waje. An keɓe teburin 4 don tunani don injin da ƙari.

2.5 Zane -zanen ƙirar simintin ƙarfe na aluminium

Tsarin shimfidar shimfidar sassa na mutu-mutu gabaɗaya yana ɗaukar tsarin fesa foda, ƙa'idar abin shine fesa electrostatic: galibin fentin yana ƙaruwa ta hanyar lantarki, sannan abin da za a fesa ana cajin cajin kishiyar, da foda an haɗa shi gaba ɗaya a saman abin a ƙarƙashin aikin ƙarfin filin wutar lantarki. . Halayen tsarin fesa foda: foda electrostatic fesawa ba zai haifar da gurɓataccen iska ba, ana iya sake amfani da foda don rage farashin amfani da kayan, kuma fim ɗin da aka rufe yana da kyakkyawan acid, alkali da juriya.

Da fatan za a adana tushe da adireshin wannan labarin don sake bugawa: Maɓallan Maɓallin Alloy Alloy Die Casting Design

Minghe Gyare Company aka sadaukar domin tsirar da kuma samar da inganci da high yi Gyare sassa (karfe mutu simintin sassa Range yafi hada da Thin-Wall Mutu Wasa,Hot Chamber Mutu Wasa,Cold Chamber Mutu Wasa), Zagaye Sabis (Mutuwar 'Yan Wasa,CNC machining,Motsa Motsa, Jiyya na sama) .Adadin al'ada Aluminium ya mutu, magnesium ko Zamak / zinc mutu simintin gyare-gyare da sauran buƙatun simintin maraba don tuntube mu.

Karkashin kulawar ISO9001 da TS 16949, Ana aiwatar da dukkan matakai ta hanyar daruruwan injunan jefa simintin da suka mutu, injunan axis 5, da sauran kayan aiki, tun daga masu fashewa zuwa na’urar Ultra Sonic masu wanki.Minghe ba kawai tana da kayan aiki na zamani ba amma kuma tana da kwararru ƙungiyar ƙwararrun injiniyoyi, masu aiki da sufetoci don tabbatar da ƙirar abokin ciniki ta zama gaskiya.

Manufactureran kwangilar masana'antar mutu. Abubuwan haɓakawa sun haɗa da sassan sanyi na sassan mutuɗar aluminum daga 0.15 lbs. zuwa 6 lbs., saurin canje-canje da aka saita, da aikin inji. Sabis-ƙarin ayyuka sun haɗa da gogewa, faɗakarwa, lalatawa, fashewar harbi, zane, zane, rufi, haɗuwa, da kayan aiki. Abubuwan da aka yi aiki tare sun haɗa da allo irin su 360, 380, 383, da 413.

Zinc ya mutu don jefa ƙirar ƙira / sabis na injiniya tare. Custom manufacturer na daidaici tutiya mutu simintin gyaran kafa. Castananan 'yan simintin gyare-gyare, pressurean ƙwanƙwasa masu juzu'in juzu'in simintin gyare-gyaren juzu'ai, ƙera simintin gyare-gyare na al'ada, ɓangaren mutu da' yan wasa masu mutuwa masu zaman kansu da ƙofar da aka hatimce za a iya ƙera su. Za'a iya kerarrar 'yan simintin a tsayi da faɗi har zuwa 24 a ciki. A cikin +/- 0.0005 a cikin. Haƙuri.  

ISO 9001: 2015 bokan masana'anta ta mutu magnesium, Abubuwan haɓaka sun haɗa da matsin lamba na magnesium mai matsi mai yawa har zuwa tan 200 mai ɗumi mai zafi & 3000 ton mai sanyi, ƙirar kayan aiki, gogewa, gyare-gyaren, inji, foda & zanen ruwa, cikakken QA tare da damar CMM , taro, marufi & isarwa.

ITAF16949 bokan. Servicearin Sabis ɗin Gyare Hadawa zuba jari,yashi,Kushin nauyi, Stauren ɓoye ɓoye,Siffar Centrifugal,Cast Vacuum,Dindindin Mould Gyare, .Hanyoyin iyawa sun hada da EDI, taimakon injiniya, ingantaccen samfuri da aiki na sakandare.

Fitar Masana'antu Abubuwan Nazarin sassa don: Motoci, Bikes, Jirgin sama, kayan kiɗa, Jirgin ruwa, Na'urorin hangen nesa, na'urori masu auna sigina, na'urori masu auna sigina, Na'urori, Kayan lantarki, ,unshi, Clocks, Inji, Injiniya, Kayan Kaya, Kayan Jiki, Jigs, Telecom, Haske, Kayan aikin likita, Na'urar daukar hoto, Robobi, Sassaka, kayan sauti, kayan wasanni, Kayan aiki, Kayan wasa da ƙari. 

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By Minghe Mutu Wasa Wasa | Categories: Labarai masu Taimakawa |Material Tags: Gyare Aluminum, Zinc Gyare, Fitar Magnesium, Castan Wasanni, Bakin Karfe Cast, Fitar tagulla,Gyare Tagulla,Fitar Bidiyo,Tarihin Kamfanin,Aluminum Mutu Gyare | Comments Off